Dough product packaging assembly and method of packaging

Patent metadata

Field	Value
Publication number	US-12114667-B2
Application number	US-202117147680-A
Country	US
Kind code	B2
Filing date	Jan 13, 2021
Priority date	Jan 13, 2021
Publication date	Oct 15, 2024
Grant date	Oct 15, 2024

Abstract

A dough product packaging assembly includes one or more dough pieces arranged a first container having a closed, internal cavity, a second container supported upon the first container with an open top portion, a third container housing one or more additional ingredients, such as icing, within the second container, and an outer container extending across the open top portion of the second container and encapsulating each of the first, second and third containers. In connection with production, transportation and consumer displaying of the product, the second container provides support and transfers weight from any cartons stacked above a lower dough product directly onto the first container, thereby allowing the outer or fourth container to act as a containment vessel only, versus something needed to directly provide vertical structural support.

First claim

The invention claimed is:

1. A food product assembly comprising:
a first container having first and second spaced end portions and an interior cavity, with the first container being closed at each of the first and second end portions;
at least one dough product within the interior cavity of the first container;
a second container supported on the first end portion of the first container, said second container having an opening exposing an interior compartment of the second container;
a third container housed within the interior compartment of the second container;
at least one additional ingredient housed within the third container; and
a fourth container enveloping each of the first and second containers, maintaining relative positioning of the first and second containers within the fourth container, and extending directly across the opening of second container to maintain the third container within the second container.

2. The food product assembly of claim 1 , wherein the first container includes, at the first end portion, a projecting portion, said second container being received against the projecting portion.

3. The food product assembly of claim 2 , wherein the second container is a tubular member which establishes a structural support for the food product assembly and the fourth container acts as a containment vessel.

4. The food product assembly of claim 2 , wherein the first container includes an end cap at the first end portion, with the end cap including a base and an upstanding rim, said second container resting upon the base within the upstanding rim.

5. The food product assembly of claim 2 , wherein the first container constitutes a tube made of paperboard and including a spiral seam, with the tube being closed at each of the first and second end portions by respective caps to seal the interior cavity.

6. The food product assembly of claim 5 , wherein the at least one dough product comprises dough discs, one or more sheets of dough or a block of dough.

7. The food product assembly of claim 5 , wherein the second container is tubular in construction with opposing open ends.

8. The food product assembly of claim 7 , wherein the third container comprises a sealed pouch, cup or can.

9. The food product assembly of claim 8 , wherein the at least one additional ingredient housed in the third container constitutes icing, garlic, cheese or butter.

10. The food product assembly of claim 8 , wherein the fourth container is a paperboard carton or shrink wrap film.

11. The food product assembly of claim 1 , wherein the at least one dough product is configured to make cookies, bread, biscuits, rolls, croissants, pie crust or pizza dough.

12. The food product assembly of claim 1 , wherein both the second and third containers are entirely outside of the interior cavity of the first container.

13. A method of packaging a dough product comprising:
closing off a first end portion of a first container;
loading at least one dough product into an interior cavity of the first container;
closing off a second end portion of the first container such that the first container is closed at each of the first and second end portions;
supporting a second container on the second end portion of the first container, while exposing an internal compartment of the second container through an opening of the second container;
loading a third container housing an additional ingredient into the internal compartment of the second container; and
enveloping each of the first and second containers with a fourth container, with the fourth container maintaining relative positioning of the first and second containers within the fourth container and extending directly across the opening of the second container to maintain the third container within the second container.

14. The method of claim 13 , wherein supporting the second container on the second end portion of the first container includes receiving the second container within a projecting portion at the second end portion of the first container.

15. The method of claim 14 , wherein closing off the second end portion of the first container includes mounting an end cap at the second end portion, with the end cap including a base and an upstanding rim, and wherein supporting the second container on the second end portion includes resting the second container upon the base within the upstanding rim.

16. The method of claim 15 , wherein the second container is tubular in construction with opposing open ends and wherein supporting the second container on the second end portion of the first container includes supporting one of the opposing open ends on the base.

17. The method of claim 13 , wherein supporting the second container on the second end portion of the first container establishes the second container as a structural support, with the fourth container acting as a containment vessel.

18. The method of claim 13 , wherein enveloping each of the first and second containers with the fourth container includes either placing the first, second and third containers in a paperboard carton or shrink wrapping a film about the first, second and third containers.

19. The method of claim 13 , wherein loading the at least one dough product into the first container includes inserting dough discs, one or more sheets of dough or a block of dough into the interior cavity.

20. The method of claim 19 , wherein loading the third container into the internal compartment of the second container includes placing a sealed pouch, cup or can of icing, garlic, cheese or butter into the internal compartment of the second container.

Assignees

• Gen Mills Inc

Inventors

• Shook Brandon

Classifications

• B65D77/0413

  the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton · CPC title

• B65D3/04

  essentially cylindrical · CPC title

• B65D15/04

  with curved, or partially curved, walls made by winding or bending paper · CPC title

• A21D10/025 Primary

  Packaged doughs (packaging bakery products B65B, B65D) · CPC title