Vehicle battery pack

Patent metadata

Field	Value
Publication number	US-12113188-B2
Application number	US-202016823602-A
Country	US
Kind code	B2
Filing date	Mar 19, 2020
Priority date	Jun 5, 2019
Publication date	Oct 8, 2024
Grant date	Oct 8, 2024

Abstract

A vehicle battery pack includes a plurality of battery cells each including a terminal and a casing accommodating the plurality of battery cells. The casing includes: a casing body made of resin, the casing body including an opening through which the plurality of battery cells is inserted and removed and at least one exposure hole through which the terminals are exposed outside the casing body; a cover closing the opening; and at least one radiating fin member made of metal and secured to the casing body, the radiating fin member covering the exposure hole of the casing body and facing the terminals.

First claim

What is claimed is:

1. A straddle vehicle comprising:
a rear wheel;
a seat;
a vehicle body frame including a seat support frame that supports the seat;
a rear fender facing the rear wheel; and
a battery pack comprising:
an electric power source assembly including a plurality of battery cells each comprising a terminal;
an electronic component assembly coupled to the electric power source assembly; and
a casing accommodating the electric power source assembly and the electronic component assembly, wherein

the casing comprises:
a casing body comprising a pair of exposure holes through which the terminals are exposed outside the casing body, the exposure holes being at both side surfaces of the casing body in a leftward/rightward direction of the vehicle; and
a pair of radiating fin members made of metal and secured to the casing body, the radiating fin members covering the exposure holes of the casing body respectively and facing the terminals,

the casing body comprises frame-shaped wall portions formed around the exposure holes respectively,
the radiating fin members are coupled to the frame-shaped wall portions as side surfaces of the casing,
the radiating fin members are attached to the casing body in the leftward/rightward direction,
the electronic component assembly is disposed on a rear face of the electric power source assembly in a forward/rearward direction of the vehicle,
the battery pack is disposed vertically under the seat of the vehicle in such a manner that the radiating fin members face out in the leftward/rightward direction of the vehicle and are subjected to air stream flowing around the vehicle during travel,
the battery pack is located inward of the seat support frame in the leftward/rightward direction of the vehicle,
a rear lower edge of the battery pack faces towards the rear wheel, the rear lower edge of the battery pack being chamfered as a chamfered portion,
the seat support frame overlaps each of the pair of radiating fin members of the battery pack as viewed from the leftward/rightward direction of the vehicle, and
the battery pack is covered from below by the rear fender, and the chamfered portion of the battery pack directly faces the rear fender.

2. A straddle vehicle comprising:
a rear wheel;
a seat;
a vehicle body frame including a seat support frame that supports the seat;
a rear fender facing the rear wheel; and
a battery pack comprising:
an electric power source assembly including a plurality of battery cells each comprising a terminal;
an electronic component assembly coupled to the electric power source assembly; and
a casing accommodating the electric power source assembly and the electronic component assembly, wherein

the casing comprises:
a casing body; and
a pair of radiating fin members made of metal and located at both side surfaces of the casing body, the pair of radiating fin members facing the terminals of the battery cells respectively,

the electronic component assembly is disposed on a rear face of the electric power source assembly in a forward/rearward direction of the vehicle,
the battery pack is disposed vertically under the seat of the vehicle in such a manner that each of the pair of radiating fin members faces out in a leftward/rightward direction of the vehicle and is subjected to air stream flowing around the vehicle during travel,
a rear lower edge of the battery pack faces towards the rear wheel, the rear lower edge of the battery pack being chamfered as a chamfered portion,
the vehicle body frame overlaps each of the pair of radiating fin members of the battery pack as viewed from the leftward/rightward direction of the vehicle, and
the battery pack is covered from below by the rear fender, and the chamfered portion of the battery pack directly faces the rear fender.

3. The straddle vehicle according to claim 2 , wherein
the casing body comprises:
at least one exposure hole through which the terminals are exposed outside the casing body, the exposure hole being at a side surface of the casing body in the leftward/rightward direction of the vehicle; and
a frame-shaped wall portion formed around the exposure hole, and

each of the pair of radiating fin members comprises: a fitting portion fitted in the exposure hole of the casing body and provided with a plurality of fins, and a flange portion projecting from the fitting portion, the flange portion being placed on and secured to the frame-shaped wall portion.

4. The straddle vehicle according to claim 3 , wherein the fitting portion of each of the pair of radiating fin members is pressed toward the terminals of the plurality of battery cells, and a heat transfer member having electrical insulating properties is interposed between the fitting portion and the terminals.

5. The straddle vehicle according to claim 3 , wherein
the casing is approximately in the shape of a rectangular parallelepiped,
the at least one exposure hole comprises a pair of exposure holes formed respectively in a pair of opposed side wall portions of the casing body,
the terminals of the plurality of battery cells are exposed outside the casing body through the pair of exposure holes, and
the pair of radiating fin members closes the pair of exposure holes.

6. The straddle vehicle according to claim 2 , wherein the battery pack further comprises:
a holder holding the plurality of battery cells; and
a damper interposed between the holder and the casing.

7. The straddle vehicle according to claim 2 , wherein the battery pack further comprises:
a pair of electric wires electrically connected to the plurality of battery cells; and
a pair of connectors provided respectively at tips of the pair of electric wires, wherein
the casing body further comprises an opening through which the plurality of battery cells is inserted and removed,
the casing further comprises a cover closing the opening,
the cover comprises a pair of insertion holes, and
the connectors are attached to the cover, with the electric wires inserted respectively in the insertion holes.

8. The straddle vehicle according to claim 7 , wherein
the electronic component assembly is disposed outside the casing body and accommodated in the cover.

9. The straddle vehicle according to claim 8 , wherein
the connectors are mounted on a first end portion of the cover in a direction perpendicular to an axial direction of the opening, and
when the thickness of the cover in the axial direction is observed, the thickness of a second end portion of the cover is smaller than the thickness of the first end portion of the cover, the second end portion being opposite to the first end portion in the direction perpendicular to the axial direction.

10. The straddle vehicle according to claim 2 , wherein
the battery pack is mounted on the straddle vehicle in such a manner that a side surface of the battery pack is exposed outside the straddle vehicle,
the casing body further comprises an opening through which the plurality of battery cells is inserted and removed,
the casing further comprises a cover closing the opening,
the opening is provided at an end surface of the casing body in the forward/rearward direction of the vehicle, and
the cover is attached to the casing body in the forward/rearward direction.

11. The straddle vehicle according to claim 2 , wherein the battery pack further comprises a conductive plate arranged between the terminals of the battery cells and each of the pair of radiating fin members.

12. The straddle vehicle according to claim 2 , wherein the battery pack further comprises a heat transfer member arranged between the terminals of the batter

Assignees

• Kawasaki Motors Ltd

Inventors

• Takeuchi Hiroshi

Classifications

• B62K11/04

  characterised by the engine being between front and rear wheels · CPC title

• B62J43/16

  on motorcycles or the like · CPC title

• H01M50/213

  adapted for cells having curved cross-section, e.g. round or elliptic (H01M50/209, H01M50/216 take precedence) · CPC title

• H01M50/227

  Organic material · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title