Methods and systems for a multispeed transmission

Patent metadata

Field	Value
Publication number	US-12110930-B2
Application number	US-202217813272-A
Country	US
Kind code	B2
Filing date	Jul 18, 2022
Priority date	Jul 18, 2022
Publication date	Oct 8, 2024
Grant date	Oct 8, 2024

Abstract

Various methods and systems are provided for a multispeed transmission. In one example, a method to increasing a shift performance of a transmission with actuated clutches comprises controlling an engagement depth of a clutch based on a gear that is being selected by the clutch. A target engagement depth of the clutch may be retrieved from a gear selection matrix in a lookup table stored in the memory of a controller of the transmission. The target engagement depth may depend on an amount of torque expected to be transferred to the gear.

First claim

The invention claimed is:

1. A method to decrease a shifting time for a transmission with actuated clutches, the method comprising:
controlling an engagement depth of a clutch based on a gear of the transmission that is being engaged by the clutch, wherein controlling the engagement depth of the clutch based on a gear that is being engaged further comprises:
operating with a first gear of the transmission engaged;
retrieving a target engagement depth of a second gear of the transmission from a memory of a controller of the transmission;
commanding the clutch to disengage from the first gear; and
commanding the clutch to engage the second gear at the target engagement depth.

2. The method of claim 1 , wherein the clutch is a dog clutch.

3. The method of claim 1 , wherein the transmission includes a plurality of gears, each gear of the plurality of gears having a different gear ratio.

4. The method of claim 1 , further comprising retrieving the target engagement depth from a gear selection matrix in a lookup table stored in the memory of the controller, the target engagement depth based on a maximum transmitted torque of the second gear.

5. The method of claim 1 , further comprising decreasing a speed of the clutch as a function of a distance between the clutch and the gear, and where the distance is based on an output of a clutch engagement sensor.

6. The method of claim 1 , wherein an area of face-sharing contact between a first set of teeth of a first face of the clutch and a second set of teeth of a second, opposing face of the gear increases as the engagement depth increases.

7. The method of claim 6 , wherein the gear has a lowest gear ratio of a plurality of gears of the transmission, and the area of face-sharing contact between the first set of teeth and the second set of teeth is maximized for the gear.

8. The method of claim 6 , wherein the gear has a highest gear ratio of a plurality of gears of the transmission, and the area of face-sharing contact between the first set of teeth and the second set of teeth is minimized for the gear.

9. A transmission system, comprising:
a controller including one or more processors, and a memory storing instructions executable by the one or more processors to:
in response to a shift condition being met to shift from a first gear of the transmission system to a second gear of the transmission system, the first gear engaged at a first target engagement depth:
select a second target engagement depth of the second gear;
actuate a clutch of the transmission system to disengage from the first gear of the transmission system; and
actuate the clutch to engage the second gear of the transmission system with the second target engagement depth, wherein the first and second target engagement depths of each gear in the transmission system are calculated based on a maximum amount of torque expected to be transferred to the gear.

10. The transmission system of claim 9 , wherein the second target engagement depth is different from the first target engagement depth.

11. The transmission system of claim 10 , wherein:
the first target engagement depth for the first gear maximizes a face-sharing contact between surfaces of all teeth of the clutch and all teeth of the first gear; and
the second target engagement depth for the second gear reduces the face-sharing contact between surfaces of all teeth of the clutch and all teeth of the first gear.

12. The transmission system of claim 9 , Wherein the clutch is a dog clutch.

13. The transmission system of claim 9 , Wherein the clutch includes a dual-faced clutch collar configured to engage the first gear via a first set of teeth on a first face of the dual-faced clutch collar, and engage the second gear via a second set of teeth on a second face of the dual-faced clutch collar.

14. The transmission system of claim 13 , Wherein the first set of teeth includes teeth With a first set of dimensions including a first spacing, and the second set of teeth includes teeth With a second set of dimensions including a second spacing, the second set of dimensions different from the first set of dimensions.

15. The transmission system of claim 13 , Wherein the first set of teeth includes teeth with a first spacing, and the second set of teeth includes teeth with a second spacing, the second spacing different from the first spacing.

16. The transmission system of claim 9 , Wherein selecting the second target engagement depth of the second gear further comprises retrieving the second target engagement depth from a gear selection matrix stored in a lookup table in the memory.

17. A method, comprising:
in response to a first shift condition, actuating a clutch of a transmission to engage a first output gear at a first target engagement depth; and
in response to a second shift condition, actuating the clutch to engage a second output gear at a second target engagement depth, the second target engagement depth different from the first target engagement depth, wherein the first target engagement depth of the first output gear is based on a maximum amount of torque expected to be transferred to the first output gear, and wherein the second target engagement depth of the second output gear is based on a maximum amount of torque expected to be transferred to the second output gear.

18. The method of claim 17 , wherein:
the first output gear has a first gear ratio;
the second output gear has a second gear ratio, the second gear ratio greater than the first gear ratio; and
the second target engagement depth is less than the first target engagement depth.

Assignees

• Dana Heavy Vehicle Sys Group

Inventors

• Houser Jordan M
• Allen James

Classifications

• F16H2061/047

  by preventing or solving a tooth butt situation upon engagement failure due to misalignment of teeth · CPC title

• B60W2710/022

  Clutch actuator position · CPC title

• F16H2061/0474

  by smoothing engagement or release of positive clutches; Methods or means for shock free engagement of dog clutches · CPC title

• F16D2500/30401

  On-off signal indicating the engage or disengaged position of the clutch · CPC title

• F16D2500/70235

  Displacement · CPC title