Electrostatic charge image developing toner, electrostatic charge image developer, method for producing electrostatic charge image developing toner, toner cartridge, process cartridge, image forming apparatus, and image forming method

Patent metadata

Field	Value
Publication number	US-12105469-B2
Application number	US-202117400172-A
Country	US
Kind code	B2
Filing date	Aug 12, 2021
Priority date	May 21, 2021
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

An electrostatic charge image developing toner includes a toner particle containing a binder resin and a releasing agent, and the following requirement (1) is satisfied in cross section observation of the toner particle: requirement (1): the number of a releasing agent domain having a long diameter of 500 nm or more and 1,000 nm or less is 7 or more on average per toner particle.

First claim

What is claimed is:

1. An electrostatic charge image developing toner comprising:
a toner particle containing a binder resin and a releasing agent,
wherein the following requirement (1) is satisfied in cross section observation of the toner particle:
requirement (1): the number of a releasing agent domain having a long diameter of 500 nm or more and 1,000 nm or less is 7 or more on average per toner particle.

2. The electrostatic charge image developing toner according to claim 1 ,
wherein the following requirement (A) is satisfied in the cross section observation of the toner particle:
requirement (A): a distance between releasing agent domains each having a long diameter of 50 nm or more, that are next to each other, is 200 nm or more on average.

3. The electrostatic charge image developing toner according to claim 1 ,
wherein the following requirement (2) is satisfied in the cross section observation of the toner particle:
requirement (2): an aspect ratio of the releasing agent domain having a long diameter of 500 nm or more and 1,000 nm or less is 3 or more and 10 or less on average.

4. The electrostatic charge image developing toner according to claim 2 ,
wherein the following requirement (2) is satisfied in the cross section observation of the toner particle:
requirement (2): an aspect ratio of the releasing agent domain having a long diameter of 500 nm or more and 1,000 nm or less is 3 or more and 10 or less on average.

5. The electrostatic charge image developing toner according to claim 1 ,
wherein the following requirement (3) is satisfied in the cross section observation of the toner particle:
requirement (3): a number percentage of a toner particle containing at least 10 releasing agent domains each having a long diameter of 500 nm or more and 1,000 nm or less is 30% by number or more.

6. The electrostatic charge image developing toner according to claim 5 ,
wherein the following requirement (3′) is satisfied in the cross section observation of the toner particle:
requirement (3′): the number percentage of the toner particle containing at least 10 releasing agent domains each having a long diameter of 500 nm or more and 1,000 nm or less is 50% by number or more.

7. The electrostatic charge image developing toner according to claim 1 ,
wherein the following requirement (B) is satisfied in the cross section observation of the toner particle:
requirement (B): an area ratio of a releasing agent domain having a long diameter of 50 nm or more is 3% or more and 10% or less on average.

8. The electrostatic charge image developing toner according to claim 1 ,
wherein a melting temperature of the releasing agent is 80° C. or higher and 95° C. or lower.

9. An electrostatic charge image developer comprising the electrostatic charge image developing toner according to claim 1 .

10. A method for producing an electrostatic charge image developing toner, the method comprising:
mixing a binder resin particle dispersion liquid containing a binder resin particle and a releasing agent particle dispersion liquid containing a releasing agent particle to prepare a mixed dispersion liquid containing the binder resin particle and the releasing agent particle;
aggregating the binder resin particle and the releasing agent particle in the mixed dispersion liquid to form an aggregated particle; and
heating the dispersion liquid containing the aggregated particle to fuse and coalesce the aggregated particle, thereby forming a toner particle,
wherein a zeta potential of the binder resin particle dispersion liquid and a zeta potential of the releasing agent particle dispersion liquid are both negative values, and a difference between a value of the zeta potential of the binder resin particle dispersion liquid and a value of the zeta potential of the releasing agent particle dispersion liquid is 0 mV or more and 30 mV or less.

11. The method for producing an electrostatic charge image developing toner according to claim 10 , wherein the value of the zeta potential of the releasing agent particle dispersion liquid is −70 mV or more and −30 mV or less.

12. The method for producing an electrostatic charge image developing toner according to claim 10 ,
wherein the mixed dispersion liquid contains a surfactant, and
a content of the surfactant relative to a total mass of the mixed dispersion liquid is 1 mass % or more and 3 mass % or less.

13. An electrostatic charge image developing toner produced by the method for producing an electrostatic charge image developing toner according to claim 10 .

14. An electrostatic charge image developer comprising an electrostatic charge image developing toner produced by the method for producing an electrostatic charge image developing toner according to claim 10 .

15. A toner cartridge that accommodates the electrostatic charge image developing toner according to claim 1 and is detachable from an image forming apparatus.

16. A process cartridge comprising:
a developing unit that accommodates the electrostatic charge image developer according to claim 9 and develops an electrostatic charge image formed on a surface of an image carrier as a toner image by the electrostatic charge image developer,
wherein the process cartridge is detachable from an image forming apparatus.

17. An image forming apparatus comprising:
an image carrier;
a charging unit that charges a surface of the image carrier;
an electrostatic charge image forming unit that forms an electrostatic charge image on the charged surface of the image carrier;
a developing unit that accommodates the electrostatic charge image developer according to claim 9 and develops the electrostatic charge image formed on the surface of the image carrier as a toner image by the electrostatic charge image developer;
a transfer unit that transfers the toner image formed on the surface of the image carrier to a surface of a recording medium; and
a fixing unit that fixes the toner image transferred to the surface of the recording medium.

18. An image forming method comprising:
charging a surface of an image carrier;
forming an electrostatic charge image on the charged surface of the image carrier,
developing the electrostatic charge image formed on the surface of the image carrier as a toner image using the electrostatic charge image developer according to claim 9 ;
transferring the toner image formed on the surface of the image carrier to a surface of a recording medium; and
fixing the toner image transferred to the surface of the recording medium.

Assignees

• Fujifilm Business Innovation Corp

Inventors

• Sugawara Atsushi
• Nakazawa Hiroshi

Classifications

• G03G21/1814

  Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing (G03G21/1835 takes precedence) · CPC title

• G03G15/08

  using a solid developer, e.g. powder developer · CPC title

• G03G9/09733

  Organic compounds (G03G9/08782 takes precedence) · CPC title

• G03G9/08755

  Polyesters · CPC title

• G03G9/0804

  whereby the components are brought together in a liquid dispersing medium · CPC title