Combustion control apparatus of LPG reforming system and method for controlling the same

Patent metadata

Field	Value
Publication number	US-12104789-B2
Application number	US-202117512448-A
Country	US
Kind code	B2
Filing date	Oct 27, 2021
Priority date	Apr 22, 2021
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

A combustion control apparatus of an Liquefied Petroleum Gas (LPG) reforming system and a method for controlling the same may include a burner provided to supply heat to a reformer, a flame temperature analyzer configured to analyze a flame temperature of the burner, an air flow rate calculator configured to determine an initial value of a flow rate of air to be supplied to the burner depending on a flow rate of fuel gas supplied to the burner, and an air flow rate controller electrically connected to the air flow rate calculator and the flame temperature analyzer and configured to select the flow rate of the air at which the flame temperature transmitted by the flame temperature analyzer reaches a maximum while changing the flow rate of the air from the initial value and to control supply of the selected flow rate of the air to the burner.

First claim

What is claimed is:

1. A combustion control apparatus of a Liquefied Petroleum Gas (LPG) reforming system, the combustion control apparatus comprising:
a burner provided to supply thermal energy to a reformer of the LPG reforming system;
a flame temperature analyzer configured to analyze a flame temperature of the burner;
an air flow rate calculator configured to determine an initial value of a flow rate of air to be supplied to the burner depending on a flow rate of fuel gas supplied to the burner; and
an air flow rate controller electrically connected to the air flow rate calculator and the flame temperature analyzer and configured to select the flow rate of the air at which the flame temperature transmitted by the flame temperature analyzer reaches a maximum while changing the flow rate of the air from the initial value of the flow rate of the air determined by the air flow rate calculator, and to control supply of the selected flow rate of the air to the burner.

2. The combustion control apparatus of claim 1 , further including:
a reformer temperature controller configured to determine a flow rate of off-gas and a flow rate of LPG for solving a deviation between a measured temperature of the reformer and a predetermined temperature;
an off-gas flow rate controller electrically connected to the reformer temperature controller and configured to control the flow rate of the off-gas supplied from an off-gas supplier connected to the burner, depending on the flow rate of the off-gas determined by the reformer temperature controller; and
an LPG flow rate controller electrically connected to the reformer temperature controller and configured to control the flow rate of the LPG supplied from an LPG supplier connected to the burner depending on the flow rate of the LPG determined by the reformer temperature controller.

3. The combustion control apparatus of claim 2 , wherein the air flow rate calculator receives a sum of the flow rate of the off-gas supplied from the off-gas supplier to the burner and the flow rate of the LPG supplied from the LPG supplier to the burner as the flow rate of the fuel gas supplied to the burner.

4. The combustion control apparatus of claim 1 , wherein the air flow rate controller is configured to, when an increase in the flame temperature disappears while changing the flow rate of the air supplied to the burner, select the flow rate of the air at a present point in time as the value of the flow rate of the air at which the flame temperature reaches the maximum.

5. The combustion control apparatus of claim 1 , wherein the air flow rate controller is configured to, when an increase in the flame temperature is converged on less than a designated reference temperature value while changing the flow rate of the air supplied to the burner, select the flow rate of the air at a present point in time as the value of the flow rate of the air at which the flame temperature reaches the maximum.

6. A method for controlling a combustion control apparatus of a Liquefied Petroleum Gas (LPG) reforming system, comprising:
determining, by a processor, an initial value of a flow rate of air to be supplied to a burner depending on a flow rate of fuel gas supplied to the burner and then controlling, by the processor, the air supplied to the burner based on the determined initial value of the flow rate of the air;
measuring and analyzing, by the processor, a flame temperature of the burner; and
selecting, by the processor, the flow rate of the air at which the flame temperature of the burner becomes a maximum while increasing or decreasing the flow rate of the air supplied to the burner.

7. The method of claim 6 , further including, before determining the initial value of the flow rate of the air to be supplied to the burner and then supplying the determined initial value of the flow rate of the air to the burner,
determining, by the processor, a deviation between a measured temperature of a reformer of the LPG reforming system and a predetermined temperature;
determining, by the processor, a flow rate of off-gas and a flow rate of LPG for solving the deviation; and
controlling, by the processor, supply of the off-gas based on the determined flow rate of the off-gas and supply of the LPG based on the determined flow rate of the LPG to the burner.

8. The method of claim 6 , further including determining, by the processor, whether or not the flame temperature of the burner is increased while increasing or decreasing the flow rate of the air supplied to the burner, and conversely switching, by the processor, a direction of changing the flow rate of the air upon determining that the flame temperature is not increased and is decreased.

9. The method of claim 6 , wherein, when an increase in the flame temperature disappears while increasing or decreasing the flow rate of the air supplied to the burner, the flow rate of the air at a present point in time is selected as the value of the flow rate of the air at which the flame temperature reaches the maximum.

10. The method of claim 6 , wherein, when an increase in the flame temperature is converged on less than a designated reference temperature value while increasing or decreasing the flow rate of the air supplied to the burner, the flow rate of the air at a present point in time is selected as the value of the flow rate of the air at which the flame temperature reaches the maximum.

11. The method of claim 6 , wherein, in the selecting the value of the flow rate of the air at which the flame temperature of the burner becomes the maximum while increasing or decreasing the flow rate of the air supplied to the burner, the value of the flow rate of the air at which the flame temperature of the burner becomes the maximum is selected using an optimization algorithm.

12. A non-transitory computer readable storage medium on which a program for performing the method of claim 6 is recorded.

13. A combustion control apparatus of a Liquefied Petroleum Gas (LPG) reforming system, the combustion control apparatus comprising:
a burner provided to supply thermal energy to a reformer of the LPG reforming system; and
a processor configured to:
determine an initial value of a flow rate of air to be supplied to the burner depending on a flow rate of fuel gas supplied to the burner and then supply air to the burner based on the determined initial value of the flow rate of the air;
measure and analyze a flame temperature of the burner; and
select the flow rate of the air at which the flame temperature of the burner becomes a maximum while increasing or decreasing the flow rate of the air supplied to the burner.

14. The combustion control apparatus of claim 13 , wherein the processor is configured to:
before determining the initial value of the flow rate of the air to be supplied to the burner and then supplying the determined initial value of the flow rate of the air to the burner,
determine a deviation between a measured temperature of the reformer of the LPG reforming system and a predetermined temperature;
determine a flow rate of off-gas and a flow rate of LPG for solving the deviation; and
control supply of the off-gas based on the determined flow rate of the off-gas and supply of the LPG based on the determined flow rate of the LPG to the burner.

15. The combustion control apparatus of claim 13 , wherein the processor is configured to:
determine whether or not the flame temperature of the burner is increased while increasing or decreasing the flow rate of the air supplied to the burner, and conversely switching, by the processor, a direction of changing the flow rate

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Kang Woo Ram

Classifications

• C01B2203/04

  containing a purification step for the hydrogen or the synthesis gas · CPC title

• C01B2203/1623

  Adjusting the temperature · CPC title

• C01B2203/1619

  Measuring the temperature · CPC title

• C01B2203/1235

  Hydrocarbons · CPC title

• C01B2203/0811

  by combustion of fuel · CPC title