Brake system having multiple pressure pistons for an electric wheel drive unit, and wheel drive unit

Patent metadata

Field	Value
Publication number	US-12104667-B2
Application number	US-201917312305-A
Country	US
Kind code	B2
Filing date	Dec 6, 2019
Priority date	Dec 12, 2018
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

A brake system for an electric wheel drive unit has a housing that can be attached securely to the vehicle frame. The housing has a flange region and a shaft-like wheel carrier region secured to the flange region. A first brake component is connected to the housing and includes a first support part attached directly on a radial outer side of the wheel carrier region and a first brake disc element rotationally fixed to the first support part. A second brake component is rotatably mounted relative to the housing and has a second support part and a second brake disc element rotationally fixed to the second support part. A hydraulic actuation device is provided with one or more pressure pistons arranged. A sliding element is provided for moveably coupling the pressure pistons with one of the brake disc elements.

First claim

The invention claimed is:

1. A brake system for an electric wheel drive unit, comprising:
a housing configured to be secured to a vehicle frame, which housing has a flange portion and a wheel carrier portion secured to the flange portion,
a first brake component connected to the housing, the first brake component having a first support part attached directly to a radial outer side of the wheel carrier portion and a first brake disc element rotationally fixed to the first support part,
a second brake component rotatably mounted relative to the housing, the second brake component having a second support part and a second brake disc element which is rotationally fixed to the second support part, and which is designed and arranged for frictional connection with the first brake disc element, and
a hydraulic actuating device provided with at least one or more pressure pistons, the actuating device being arranged such that the pressure pistons are arranged in a radial direction of an axis of rotation of the second brake component within the brake disc elements and a sliding element moveably coupling the one or more pressure pistons with one of the brake disc elements, wherein:
a counterpressure plate is arranged on an axial side of the brake disc elements facing away from the sliding element and the counterpressure plate is secured directly on the outer side of the wheel carrier portion; and
the counterpressure plate is fixed in the axial direction by a nut screwed onto the wheel carrier portion.

2. The brake system according to claim 1 , further comprising:
an additional first brake disc element movable relative to the first disc brake element; or
an additional second brake disc element moveable relative to the second brake disc element.

3. The brake system according to claim 1 , wherein the counterpressure plate is axially supported on the first support part.

4. The brake system according to claim 1 , wherein a cylinder housing receiving the one or more pressure pistons is directly secured to the flange portion.

5. The brake system according to claim 1 , wherein a biasing spring pushing the sliding element away from the brake disc elements is inserted axially between the sliding element and the first support part.

6. The brake system according to claim 1 , wherein the first brake disc element or the second brake disc element is provided with a friction lining.

7. The brake system according to claim 1 , wherein a heat protection shield is attached to a housing radially outside the brake disc elements.

8. An electric wheel drive unit for an electric vehicle, comprising a wheel rim, an electric motor housed in the wheel rim and the brake system according to claim 1 , wherein the second brake component is directly or indirectly rotatably coupled to the wheel rim.

Assignees

• Schaeffler Technologies Ag

Inventors

• Wimmer Doris Maria
• Ortmann Simon
• Wagner Philippe

Classifications

• F16D2127/02

  Release mechanisms · CPC title

• F16D2121/04

  acting on a piston-type actuator, e.g. for liquid pressure · CPC title

• F16D2065/785

  Heat insulation or reflection · CPC title

• F16D65/186 Primary

  with full-face force-applying member, e.g. annular · CPC title

• B60K2007/0092

  the motor axle being coaxial to the wheel axle · CPC title