Stapler

Patent metadata

Field	Value
Publication number	US-12103153-B2
Application number	US-202217720894-A
Country	US
Kind code	B2
Filing date	Apr 14, 2022
Priority date	Apr 15, 2021
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

A stapler includes a staple striking-out unit, a staple leg bending unit, and a connector that connects the staple striking-out unit and the staple leg bending unit. The staple leg bending unit includes a clincher having a guide surface for bending the staple legs, and a clincher guide having a sandwiching portion. The clincher guide is configured to move in a first direction to displace a distance between the guide surface and the sandwiching portion. The clincher is capable of being located at a lower end position where the guide surface is farthest from the sandwiching portion in the first direction. The lower end position is a position where a tip ends of the staple legs are in contact with the guide surface and a gap is formed between an upper surface of the sheet sandwiched by the sandwiching portion and a staple shoulder portion of the staple.

First claim

What is claimed is:

1. A stapler comprising:
a staple striking-out unit configured to strike out a staple having a pair of staple legs and a staple shoulder portion connecting end portions of the pair of staple legs to each other, the staple striking-out unit including a driver and a magazine;
a staple leg bending unit configured to bend the staple legs of the staple struck out by the staple striking-out unit; and
a connector configured to connect the staple striking-out unit and the staple leg bending unit to be movable in directions of relatively approaching and separating from each other,
wherein the staple leg bending unit comprises:
a clincher having a guide surface for bending the staple legs, and
a clincher guide having a sandwiching portion configured to sandwich a sheet between the sandwiching portion and the staple striking-out unit and an opening portion for exposing the guide surface, the clincher guide being supported to be movable in a first direction to displace a distance between the guide surface and the sandwiching portion,

wherein the clincher is located at a lower end position where the guide surface is farthest from the sandwiching portion in the first direction, in a state where the staple struck out by the staple striking-out unit penetrates through the sheet sandwiched by the sandwiching portion and tip ends of the staple legs after penetration are in contact with the guide surface,
wherein the lower end position is a position where the tip ends of the staple legs are in contact with the guide surface and a gap is formed between an upper surface of the sheet sandwiched by the sandwiching portion and the staple shoulder portion of the staple,
wherein the guide surface includes inclined portions positioned at both sides of the guide surface in a width direction of the clincher and inwardly inclining at a portion which comes into contact with the tip ends of the staple legs, and a central portion extending between the inclined portions in the width direction, the inclined portions being inclined relative to the central portion,
wherein as the staple striking-out unit strikes out the staple, the staple striking- out unit bends the tip ends of the pair of the staple legs inwardly along the inclined portions to move the tip ends of the staple legs along the central portion, while pressing the staple shoulder portion together with the sheet in the first direction such that the staple shoulder portion comes into contact with the sheet,
wherein after the staple shoulder portion is pressed together with the sheet in the first direction by the staple striking-out unit, as the sandwiching portion moves in a direction of approaching the guide surface, the clincher inwardly bends root portions of the staple legs protruding from a lower surface of the sheet, so that portions of the staple legs bent along the inclined portions are separated from the central portion,
wherein with the guide surface located at the lower end position with respect to the sandwiching portion and a length of the staple legs is 4.8 mm, a distance between the guide surface and the sandwiching portion is 1.4 mm or more and 2.4 mm or less, and
wherein the staple leg bending unit further comprises:
a slider configured to be moved in a second direction between a first position for restricting movement of the clincher guide and a second position for allowing movement of the clincher guide; and
a clincher switch protruding from the sandwiching portion at a location further from the connector than the guide surface in the second direction, the clincher switch being configured to be depressed to move the slider from the first position to the second position.

2. The stapler according to claim 1 , wherein the clincher is fixed at the lower end position to a part of the staple leg bending unit that is different from the clincher.

3. The stapler according to claim 1 , wherein the clincher is supported by a part of the staple leg bending unit that is different from the clincher so as to be movable to the lower end position along the first direction.

4. The stapler according to claim 1 , wherein the driver is configured to move along a front wall of the magazine to strike out the staple.

5. A stapler comprising:
a staple striking-out unit configured to strike out a staple having a pair of staple legs and a staple shoulder portion connecting end portions of the pair of staple legs each other, the staple striking-out unit including a driver and a magazine;
a staple leg bending unit configured to bend the staple legs of the staple struck out by the staple striking-out unit; and
a connector configured to connect the staple striking-out unit and the staple leg bending unit to be movable in directions of relatively approaching and separating from each other,
wherein the staple leg bending unit comprises:
a clincher having a guide surface for bending the staple legs, and
a clincher guide having a sandwiching portion configured to sandwich a sheet between the sandwiching portion and the staple striking-out unit and an opening portion for exposing the guide surface, the clincher guide being supported to be movable in a first direction to displace a distance between the guide surface and the sandwiching portion,

wherein the clincher is located at a lower end position where the guide surface is farthest from the sandwiching portion in the first direction, in a state where the staple struck out by the staple striking-out unit penetrates through the sheet sandwiched by the sandwiching portion and tip ends of the staple legs after penetration are in contact with the guide surface,
wherein the lower end position is a position where the tip ends of the staple legs are in contact with the guide surface and a gap is formed between an upper surface of the sheet sandwiched by the sandwiching portion and the staple shoulder portion of the staple,
wherein the guide surface includes inclined portions positioned at both sides of the guide surface in a width direction of the clincher and inwardly inclining at a portion which comes into contact with the tip ends of the staple legs, and a central portion extending between the inclined portions in the width direction, the inclined portions being inclined relative to the central portion,
wherein as the staple striking-out unit strikes out the staple, the staple striking- out unit bends the tip ends of the pair of the staple legs inwardly along the inclined portions to move the tip ends of the staple legs along the central portion, while pressing the staple shoulder portion together with the sheet in the first direction such that the staple shoulder portion comes into contact with the sheet,
wherein after the staple shoulder portion is pressed together with the sheet in the first direction by the staple striking-out unit, as the sandwiching portion moves in a direction of approaching the guide surface, the clincher inwardly bends root portions of the staple legs protruding from a lower surface of the sheet, so that portions of the staple legs bent along the inclined portions are separated from the central portion,
wherein with the guide surface located at the lower end position with respect to the sandwiching portion and a length of the staple legs is 6.0 mm, a distance between the guide surface and the sandwiching portion is 1.8 mm or more and 3.7 mm or less, and
wherein the staple leg bending unit further comprises:
a slider configured to be moved in a second direction between a first position for restricting movement of the clincher guide and a second position for allowing movement of the clincher guide; and
a clincher switch protruding from the sandwiching portion at a location further from the connector than the guide surface in the second direction, the clincher switch being configured to be depre

Assignees

• Max Co Ltd

Inventors

• Nagata Tomokazu

Classifications

• B25C5/025

  the plunger being manually operated · CPC title

• B25C5/0207 Primary

  Particular clinching mechanisms (B25C5/0271 takes precedence) · CPC title

• B25C5/0285 Primary

  Hand-held stapling tools, e.g. manually operated, i.e. not resting on a working surface during operation · CPC title