Orthopaedic implant

Patent metadata

Field	Value
Publication number	US-12102732-B2
Application number	US-202117405446-A
Country	US
Kind code	B2
Filing date	Aug 18, 2021
Priority date	Jan 25, 2016
Publication date	Oct 1, 2024
Grant date	Oct 1, 2024

Abstract

An orthopaedic implant comprising a titanium substrate having silver deposited thereon, wherein the silver is operable to be eluted at a rate of at least 0.25 μg/cm2 24 h−1, for at least 14 consecutive days, in use. The invention also extends to a method of producing an orthopaedic implant and use of the same.

First claim

The invention claimed is:

1. An orthopaedic implant comprising:
a passivated titanium substrate;
silver deposited on the titanium substrate to form a silver titanate surface; and
a polymer coating on the silver titanate surface, wherein the polymer coating operable to elute the silver into a patient's body into which the orthopaedic implant is implanted for at least 14 consecutive days.

2. The orthopaedic implant of claim 1 , wherein the polymer coating is operable to allow elution of silver into the body at a rate of at least 0.25 μg/cm 2 24 h −1 , in use.

3. The orthopaedic implant of claim 1 , wherein said substrate has silver deposited thereon at an amount of at least 10 μg/cm 2 .

4. The orthopaedic implant of claim 1 , wherein said passivated titanium substrate is obtainable by contacting the titanium substrate with a 7 to 13M solution of a group I or group II metal hydroxide to thereby passivate the titanium substrate, then contacting the passivated titanium substrate so obtained with silver.

5. The orthopaedic implant of claim 1 , comprising at least one anchor point, configured for anchoring the orthopaedic implant in place in the body, in use.

6. The orthopaedic implant of claim 5 , wherein the at least one anchor point comprises at least one bushing that protects the silver deposited on the at least one anchor point during anchoring of the orthopaedic implant.

7. The orthopaedic implant of claim 5 , wherein the at least one anchor point comprises one or more surface features operable to reduce a size of a contact surface between the orthopaedic implant and an area within the body into which the orthopaedic implant is inserted, in use, wherein the one or more surface features comprises ribs, channels, or recesses.

8. The orthopaedic implant of claim 1 , wherein the orthopaedic implant is in a form of a shoulder implant, a hip implant, a knee implant, a wrist implant, an interphalangeal implant, a partial or carpal joint implant, an ankle implant, an elbow implant, a spinal implant, an orthopaedic nail, a femoral nail, a tibial nail, an orthopaedic bone plate, a fastener, a screw, a wire, or a pin.

9. The orthopaedic implant of claim 1 , wherein the silver titanate surface is treated with a blackening reducing agent, and wherein the silver is operable to be eluted at a rate of at least 0.25 μg/cm 2 24 h −1 , for at least 14 consecutive days, in use.

10. The orthopaedic implant of claim 9 , wherein the silver is in a form of silver nanoparticles.

11. The orthopaedic implant of claim 9 , wherein the silver is in a form of silver ions.

12. The orthopaedic implant of claim 9 , further comprising a polymer coating thereon, the polymer coating being applied to the titanium substrate having silver deposited thereon at a rate of between 10 mm/min and 1000 mm/min.

13. The orthopaedic implant of claim 12 , wherein said polymer coating is applied to the titanium substrate having silver deposited thereon at a rate of between 10 mm/min and 1000 mm/min.

14. The orthopaedic implant of claim 9 , wherein the blackening reducing agent comprises a sodium sulphide.

15. An orthopaedic implant comprising:
a titanium substrate;
silver, in a form of silver ions and/or silver nanoparticles, dispersed within the titanium substrate; and
a polymer coating deposited over the silver;
wherein the polymer coating is operable to elute the silver into a body into which the orthopaedic implant is implanted for at least 14 consecutive days; and
wherein the orthopaedic implant further comprises at least one anchor point configured for anchoring the orthopaedic implant in place in the body, in use, and the at least one anchor point comprises at least one bushing that protects the silver deposited on the at least one anchor point during anchoring of the orthopaedic implant.

16. The orthopaedic implant of claim 15 , wherein the polymer coating is operable to allow elution of silver into the body at a rate of at least 0.25 μg/cm 2 24 h −1 , in use.

17. The orthopaedic implant of claim 15 , wherein the at least one anchor point comprises one or more surface features operable to reduce a size of a contact surface between the orthopaedic implant and an area within the body into which the orthopaedic implant is inserted, in use, wherein the one or more surface features comprises ribs, channels, or recesses.

18. The orthopaedic implant of claim 15 , wherein the orthopaedic implant is in a form of a shoulder implant, a hip implant, a knee implant, a wrist implant, an interphalangeal implant, a partial or carpal joint implant, an ankle implant, an elbow implant, a spinal implant, an orthopaedic nail, a femoral nail, a tibial nail, an orthopaedic bone plate, a fastener, a screw, a wire, or a pin.

Assignees

• Smith & Nephew Inc

Inventors

• Wilson Darren
• Rose John
• Grusin Nathaniel Kelley

Classifications

• B05D2202/35

  based on Ti · CPC title

• B05D7/14

  to metal, e.g. car bodies (involving a chemical reaction between the metal and the coating C23) · CPC title

• B05D3/108

  Curing · CPC title

• B05D1/18

  performed by dipping · CPC title

• A61L2420/02

  Methods for coating medical devices · CPC title