Spark plug

Patent metadata

Field	Value
Publication number	US-12095235-B2
Application number	US-202218567558-A
Country	US
Kind code	B2
Filing date	Jun 14, 2022
Priority date	Jun 14, 2021
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

In a spark plug 1 of the present invention, in a mirror-polished surface 230a obtained by mirror-polishing a cut surface 230 obtained by cutting an insulator 2 in a direction perpendicular to an axial line AX direction, at a position separated by 2 mm from a portion having a maximum diameter of a diameter-enlarged portion 31a to a rear end side along the axial line AX direction, when 20 first observation regions X each being 192 μm×255 μm are set so as to each overlap a reference position m1 being a position 0.2 mm in a radial direction from an inner peripheral surface 2a side of the insulator 2 and so as not to overlap each other, a proportion (porosity) of an area of all of pores included in the 20 first observation regions X relative to a total area (100%) of the 20 first observation regions X is not greater than 3.5%, and in a thermally etched surface 230b obtained by subjecting the mirror-polished surface 230a to thermal etching, when 20 second observation regions Y each being 32 μm×43 μm are set so as to each overlap the reference position m1 and so as not to overlap each other, a particle size distribution of alumina particles included in the 20 second observation regions Y is regarded as a normal distribution, an average particle diameter of the alumina particles is defined as A, and a standard deviation of a particle diameter of the alumina particles is defined as σ, A is not less than 1.9 μm and not greater than 2.8 μm, and (A+3σ) is not greater than 3.0 μm.

First claim

What is claimed is:

1. A spark plug comprising:
an insulator having a tubular shape extending along an axial line direction thereof and made from an alumina-based sintered body;
a center electrode including
an electrode body portion having a bar-like shape inserted in the insulator such that a front end of the electrode body portion is exposed from the insulator and a rear end of the electrode body portion is housed inside the insulator, and
a diameter-enlarged portion continuous to the rear end of the electrode body portion, having a shape enlarged in a radial direction from the electrode body portion, and engaged with an inner wall of the insulator; and

a conductive sealing material housed inside the insulator and provided on the rear end side of the center electrode, wherein
in a mirror-polished surface obtained by mirror-polishing a cut surface obtained by cutting the insulator in a direction perpendicular to the axial line direction, at a position separated by 2 mm from a portion having a maximum diameter of the diameter-enlarged portion to the rear end side along the axial line direction, when 20 first observation regions each being 192 μm×255 μm are set so as to each overlap a reference position being a position 0.2 mm in the radial direction from an inner peripheral surface side of the insulator and so as not to overlap each other, a porosity of an area of all of pores included in the 20 first observation regions relative to a total area (100%) of the 20 first observation regions is not greater than 3.5%, and
in a thermally etched surface obtained by subjecting the mirror-polished surface to thermal etching, when 20 second observation regions each being 32 μm×43 μm are set so as to each overlap the reference position and so as not to overlap each other, a particle size distribution of alumina particles included in the 20 second observation regions is regarded as a normal distribution, an average particle diameter of the alumina particles is defined as A, and a standard deviation of a particle diameter of the alumina particles is defined as σ, A is not less than 1.9 μm and not greater than 2.8 μm, and (A+3σ) is not greater than 3.0 μm.

2. The spark plug according to claim 1 , wherein, in the 20 second observation regions in the thermally etched surface, when top three alumina particles having the largest long diameters are selected for each second observation region, to select 60 representative alumina particles having large long diameters, a frequency distribution of an aspect ratio of the representative alumina particles is regarded as a normal distribution, an average aspect ratio of the representative alumina particles is defined as B, and a standard deviation of the aspect ratio of the representative alumina particles is defined as σ, (B+3σ) is not greater than 4.8.

3. The spark plug according to claim 2 , wherein, in the 20 second observation regions in the thermally etched surface, out of the representative alumina particles, the number of representative alumina particles of which the aspect ratio is not less than 3.5 is not greater than two.

4. The spark plug according to claim 1 , wherein, in the 20 first observation regions in the mirror-polished surface, the number of the pores is not greater than 600.

Assignees

• Niterra Co Ltd

Inventors

• Tsumagari Shoma
• Yoshida Haruki
• Shimada Hiroki
• KUKINO Tomoya
• KOBA Takuto
• Tamura Noriyuki

Classifications

• H01T13/38 Primary

  Selection of materials for insulation · CPC title

• H01T13/34

  characterised by the mounting of electrodes in insulation, e.g. by embedding · CPC title

• H01T13/20

  characterised by features of the electrodes or insulation · CPC title

• H01T21/02 Primary

  of sparking plugs · CPC title