Coil component

Patent metadata

Field	Value
Publication number	US-12094638-B2
Application number	US-202117189824-A
Country	US
Kind code	B2
Filing date	Mar 2, 2021
Priority date	Mar 3, 2020
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

Disclosed herein is a coil component that includes: a drum-shaped core including first and second flange parts and a winding core part; first terminal electrodes provided on the first flange part; second terminal electrodes provided on the second flange part; a plurality of wires wound around the winding core part, each of the plurality of wires having a first end connected to an associated one of the first terminal electrodes, and having a second end connected to an associated one of the second terminal electrodes; and a plate-like core fixed to the first and second flange parts. Each of the first and second flange parts has a first groove formed in a surface facing the plate-like core. The plurality of wires are positioned in parallel to each other in each of the first grooves formed in the first and second flange parts.

First claim

What is claimed is:

1. A coil component comprising:
a drum-shaped core including a first flange part, a second flange part, and a winding core part positioned between the first and second flange parts;
a plurality of first terminal electrodes provided on the first flange part;
a plurality of second terminal electrodes provided on the second flange part;
a plurality of wires wound around the winding core part, each of the plurality of wires having a first end connected to an associated one of the first terminal electrodes, and having a second end connected to an associated one of the second terminal electrodes; and
a plate-like core fixed to the first and second flange parts,
wherein each of the first and second flange parts has a first groove formed in a surface facing the plate-like core,
wherein the plurality of wires are positioned in parallel to each other in each of the first grooves formed in the first and second flange parts, and
wherein a space factor of the plurality of wires in the first groove formed in each of the first and second flange part is 60% or more.

2. The coil component as claimed in claim 1 , wherein the plate-like core has a second groove at a position overlapping the first grooves formed in the first and second flange parts.

3. The coil component as claimed in claim 2 , wherein the second groove is greater in width than the first groove.

4. The coil component as claimed in claim 1 ,
wherein the plurality of wires include first and second wires,
wherein each of the first grooves formed in the first and second flange parts includes a first groove for accommodating the first wire and a second groove for accommodating the second wire, and
wherein the first and second grooves extend in parallel to each other so as to position the first and second wires in parallel to each other.

5. The coil component as claimed in claim 4 , wherein a lower section of each of the first and second wires is located in the first groove, and that an upper section of each of the first and second wires is located in the second groove.

6. The coil component as claimed in claim 1 , wherein side surfaces of each of the first grooves formed in the first and second flange parts are inclined.

7. The coil component as claimed in claim 6 , wherein the side surfaces of each of the first grooves are curved.

8. A coil component comprising:
a first core including a flange part having first and second surfaces and a winding core part extending in a first direction, the first surface of the flange part having a first groove between first and second sections thereof, the second surface of the flange part being perpendicular to the first direction;
a second core fixed to the first surface of the flange part so as to form a through hole by the first groove;
first and second terminal electrodes formed on the second surface of the flange part and arranged in a second direction perpendicular to the first direction;
a first wire wound around the winding core part and connected to the first terminal electrode via the through hole; and
a second wire wound around the winding core part and connected to the second terminal electrode via the through hole,
wherein the first and second wire contact each other inside the through hole,
wherein the first groove has a bottom surface extending in the first and second directions, a first side surface located between the bottom surface and the first section of the first surface, and a second side surface located between the bottom surface and the second section of the first surface,
wherein the first wire contacts the bottom surface, the first side surface, and the second wire inside the through hole, and
wherein the second wire contacts the bottom surface, the second side surface, and the first wire inside the through hole.

9. The coil component as claimed in claim 8 ,
wherein the second core has a second groove overlapping the first groove, and
wherein the through hole is formed by the first and second grooves.

10. The coil component as claimed in claim 9 , wherein a depth of the first groove is smaller than a diameter of each of the first and second wires such that a lower section of each of the first and second wires is located in the first groove, and that an upper section of each of the first and second wires is located in the second groove.

11. The coil component as claimed in claim 9 , wherein the second groove is greater in width in the second direction than the first groove.

12. The coil component as claimed in claim 8 ,
wherein the first side surface is inclined with respect to the bottom surface such that an angle between the bottom surface and the first side surface is an obtuse angle.

13. The coil component as claimed in claim 12 ,
wherein the second side surface is inclined with respect to the bottom surface such that an angle between the bottom surface and the second side surface is an obtuse angle.

14. The coil component as claimed in claim 8 , wherein each of the first and second side surfaces of the first groove is curved.

15. A coil component comprising:
a first core including a flange part having first and second surfaces and a winding core part extending in a first direction, the first surface of the flange part having first and second grooves extending in parallel with each other in the first direction, the second surface of the flange part being perpendicular to the first direction;
a second core fixed to the first surface of the flange part so as to form a first through hole by the first groove and a second through hole by the second groove;
first and second terminal electrodes formed on the second surface of the flange part and arranged in a second direction perpendicular to the first direction;
a first wire wound around the winding core part; and
a second wire wound around the winding core part,
wherein the first wire includes a first section located inside the first groove and a second section located on the second surface and connected to the first terminal electrode, and
wherein the second wire includes a third section located inside the second groove and a fourth section located on the second surface and connected to the second terminal electrode.

16. The coil component as claimed in claim 15 ,
wherein the second core has a third groove overlapping the first groove and a fourth groove overlapping the second groove,
wherein the first through hole is formed by the first and third grooves, and
wherein the second through hole is formed by the second and fourth grooves.

17. The coil component as claimed in claim 16 , wherein the third and fourth grooves extend in parallel with each other in the first direction.

18. The coil component as claimed in claim 17 , wherein each of the third and fourth grooves is greater in length in the first direction than each of the first and second grooves.

19. The coil component as claimed in claim 16 ,
wherein the first section of the first wire has a lower section located in the first groove and an upper section located in the third groove, and
wherein the third section of the second wire has a lower section located in the second groove and an upper section located in the fourth groove.

Assignees

• Tdk Corp

Inventors

• Asai Yugo
• Tokiwa Aoi
• Urabe Daisuke

Classifications

• H01F27/26

  Fastening parts of the core together; Fastening or mounting the core on casing or support (on coil H01F27/30) · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F27/292

  Surface mounted devices · CPC title

• H01F27/2828

  Construction of conductive connections, of leads · CPC title

• H01F27/2823 Primary

  Wires (H01F27/2866 takes precedence) · CPC title