Beam steering structure with integrated polarization splitter

Patent metadata

Field	Value
Publication number	US-12092880-B2
Application number	US-202217700367-A
Country	US
Kind code	B2
Filing date	Mar 21, 2022
Priority date	Jun 14, 2018
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

A beam steering structure includes an alignment structure shaped to receive and align an optical fiber such that an axis of a core of the optical fiber is oriented in a first direction. The beam steering structure includes an end portion having an angled optical surface oriented at a non-zero angle relative to the first direction. The end portion is shaped and positioned so that light propagating along the first direction from the optical fiber passes through the end portion to reach the angled optical surface. A reflecting system is positioned on the angled optical surface across the first direction. The reflecting system is configured to reflect incident light propagating along the first direction into a first reflected beam of a first polarization and a second reflected beam of a second polarization. The first and second reflected beams are directed into first and second optical communication channels, respectively.

First claim

What is claimed is:

1. A beam-turning assembly, comprising:
a ramp structure configured to orient an optical fiber such that an optical beam is transmitted from an end of the optical fiber in a first direction, wherein the ramp structure has a first end located proximate to the end of the optical fiber and a second end located opposite the ramp structure from the first end, wherein the ramp structure has a first thickness at the first end and a second thickness at the second end, the second thickness greater than the first thickness, and wherein a surface of the ramp structure against which the optical fiber is positioned extends linearly between the first and second ends of the ramp structure;
a reflecting system disposed across the first direction, the reflecting system having a planar surface of optical incidence oriented non-perpendicular to the first direction, the reflecting system configured to reflect a first portion of the optical beam transmitted from the end of the optical fiber into a first reflected beam, the reflecting system configured to reflect a second portion of the optical beam transmitted from the end of the optical fiber into a second reflected beam; and
a support structure to which the ramp structure and the reflecting system are attached, the support structure configured to hold the ramp structure and the reflecting system in a fixed spatial relationship with respect to each other, wherein the first and second thicknesses of the ramp structure control an inclination angle of the first direction relative to a base of the support structure.

2. The beam-turning assembly as recited in claim 1 , wherein the reflecting system is oriented to direct the first reflected beam and the second reflected beam to a bottom surface of the support structure.

3. The beam-turning assembly as recited in claim 2 , wherein the support structure is configured such that the first reflected beam and the second reflected beam travel through the support structure to reach the bottom surface of the support structure.

4. The beam-turning assembly as recited in claim 2 , wherein the optical fiber is positioned between the bottom surface of the support structure and the ramp structure.

5. The beam-turning assembly as recited in claim 2 , wherein the ramp structure is positioned between the bottom surface of the support structure and the optical fiber.

6. The beam-turning assembly as recited in claim 1 , wherein the beam-turning assembly is positioned next to a use device such that the first reflected beam is directed into a first optical coupler on the use device and such that the second reflected beam is directed into a second optical coupler on the use device.

7. The beam-turning assembly as recited in claim 6 , wherein the support structure has a bottom surface oriented substantially parallel to an optical incidence plane of the use device that includes the first optical coupler and the second optical coupler.

8. The beam-turning assembly as recited in claim 7 , wherein the first direction is not parallel with the bottom surface of the support structure.

9. The beam-turning assembly as recited in claim 7 , further comprising:
a fill material disposed to hold the support structure in a fixed spatial relationship with the use device.

10. The beam-turning assembly as recited in claim 9 , wherein the fill material is disposed between the bottom surface of the support structure and the optical incidence plane of the use device.

11. The beam-turning assembly as recited in claim 1 , further comprising:
a fill material disposed to hold the optical fiber in a fixed spatial relationship with the support structure.

12. The beam-turning assembly as recited in claim 1 , wherein a portion of the support structure is located between the end of the optical fiber and the reflecting system such that the optical beam travels from the end of the optical fiber through the portion of the support structure to reach the reflecting system.

13. The beam-turning assembly as recited in claim 12 , wherein the portion of the support structure includes a surface of optical incidence that faces toward the end of the optical fiber such that the optical beam transmitted from the end of the optical fiber is incident upon the surface of optical incidence of the portion of the support structure, wherein the surface of optical incidence of the portion of the support structure is oriented non-perpendicular to the first direction.

14. The beam-turning assembly as recited in claim 12 , wherein the end of the optical fiber is positioned a non-zero distance away from the portion of the support structure.

15. The beam-turning assembly as recited in claim 14 , further comprising:
a fill material disposed to hold the optical fiber in a fixed spatial relationship with the support structure, the fill material disposed between the end of the optical fiber and the portion of the support structure such that the optical beam transmitted from the end of the optical fiber travels through the fill material.

16. The beam-turning assembly as recited in claim 15 , wherein an optical index of refraction of the fill material is substantially equal to an optical index of refraction of the portion of the support structure.

17. The beam-turning assembly as recited in claim 15 , wherein an optical index of refraction of the fill material is substantially equal to an optical index of refraction of a core of the optical fiber.

18. The beam-turning assembly as recited in claim 1 , wherein the first reflected beam has a first polarization, and wherein the second reflected beam has a second polarization different than the first polarization.

19. The beam-turning assembly as recited in claim 1 , wherein the ramp structure is formed integrally with the support structure.

20. The beam-turning assembly as recited in claim 1 , wherein the reflecting system is formed as a multilayer stack of materials including a first reflecting region, a second reflecting region, and a spacer region disposed between the first reflecting region and the second reflecting region.

Assignees

• Ayar Labs Inc

Inventors

• Fini john
• Meade Roy Edward
• Van Orden Derek
• Wade Mark

Classifications

• G02B6/423

  using guiding surfaces for the alignment · CPC title

• G02B6/4212

  the intermediate optical element being a coupling medium interposed therebetween, e.g. epoxy resin, refractive index matching material, index grease, matching liquid or gel · CPC title

• G02B6/4206

  Optical features (G02B6/4207, G02B6/421 take precedence) · CPC title

• G02B6/3652

  the additional structures being prepositioning mounting areas, allowing only movement in one dimension, e.g. grooves, trenches or vias in the microbench surface, i.e. self aligning supporting carriers · CPC title

• G02B6/4243

  Mounting of the optical light guide into a groove (mounting optical light guides into a groove in general G02B6/3636) · CPC title