Temperature control apparatus

Patent metadata

Field	Value
Publication number	US-12092371-B2
Application number	US-202016837082-A
Country	US
Kind code	B2
Filing date	Apr 1, 2020
Priority date	Apr 2, 2019
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

In a temperature control apparatus for controlling the temperature of a load by supplying high-temperature circulating liquid to the load, a device in which a helical channel portion of a first heat exchange channel through which circulating liquid flows is housed in a second heat exchange channel formed of a channel space in a hollow shell through which coolant flows is used as a heat exchanger for cooling the circulating liquid, cylindrical members are individually fitted on an inflow channel portion and an outflow channel portion connected to opposite ends of the helical channel portion of the first heat exchange channel, and the cylindrical members are each fixed to the shell of the heat exchanger with a weld.

First claim

The invention claimed is:

1. A temperature control apparatus for controlling an external load to a predetermined high temperature by regulating a circulating liquid having a boiling point higher than 100° ° C. to a temperature higher than 100° C. and supplying the circulating liquid to the load, the temperature control apparatus comprising:
a tank storing circulating liquid and including a heater for heating the circulating liquid;
a discharge channel connecting the tank and a circulating-liquid ejection port for discharging the circulating liquid to the load;
a circulation pump that pumps the circulating liquid from the tank to the discharge channel;
a return channel connecting a circulating-liquid return port that receives the circulating liquid returned from the load and the tank;
a heat exchanger including a first heat exchange channel through which the circulating liquid flows and a second heat exchange channel through which coolant for cooling the circulating liquid in the first heat exchange channel;
a cooling circulation forward path for supplying the circulating liquid from the tank to the first heat exchange channel of the heat exchanger;
a cooling circulation reverse path for returning the circulating liquid cooled by the heat exchanger from the first heat exchange channel to the tank;
a cooling pump that pumps the circulating liquid from the tank to the cooling circulation forward path;
a coolant supply path for introducing the coolant to the second heat exchange channel of the heat exchanger;
a coolant discharge path for discharging the coolant after the heat exchange from the second heat exchange channel;
a discharge-side temperature sensor provided in the discharge channel to measure a temperature of the circulating liquid discharged to the load; and
an electronic controller configured to set the temperature of the circulating liquid to be discharged to the load, the electronic controller being for controlling rotational speeds of the circulation pump and the cooling pump based on a measurement result of the discharge-side temperature sensor and the set temperature of the circulating liquid,
wherein, in the heat exchanger, the first heat exchange channel includes a helical channel portion extending in a helical form along an axis, an inflow channel portion connected to one end of the helical channel portion and including a circulating-liquid inlet, and an outflow channel portion connected to the other end of the helical channel portion and including a circulating-liquid outlet, and the second heat exchange channel is a channel space formed in a hollow shell,
wherein the helical channel portion of the first heat exchange channel is housed in the second heat exchange channel in the shell, the inflow channel portion and the outflow channel portion are let out from the shell, the cooling circulation forward path is connected to the circulating-liquid inlet, and the cooling circulation reverse path is connected to the circulating-liquid outlet,
wherein the coolant supply path communicates with the second heat exchange channel through a coolant inlet provided on the shell, and the coolant discharge path communicates with the second heat exchange channel through a coolant outlet provided on the shell,
wherein the circulation pump is immersed in the circulating liquid in the tank, and
wherein the electronic controller is configured, when the set temperature of the circulating liquid is lower than a predetermined threshold temperature, to maintain the rotational speed of the circulation pump to a low rotational speed, and when the temperature is higher than the predetermined threshold temperature, to maintain the rotational speed of the circulation pump to a high rotational speed, and
wherein the electronic controller is configured, when the set temperature of the circulating liquid is increased, to decrease the rotational speed of the cooling pump once and thereafter gradually increase the rotational speed, and when the set temperature is decreased, to increase the rotational speed of the cooling pump once and thereafter gradually decrease the rotational speed, and when the temperature of the circulating liquid measured by the discharge-side temperature sensor is equal to the set temperature, to maintain the rotational speed at that time.

2. The temperature control apparatus according to claim 1 ,
wherein the cylindrical members fitted on the inflow channel portion and the outflow channel portion each include a cylindrical body made of metal and a ring-shaped sealing member made of metal disposed on an inner periphery of the cylindrical body to seal an outer periphery of the channel portion, wherein an outer periphery of the cylindrical body is welded to the shell in a ring shape.

3. The temperature control apparatus according to claim 2 ,
wherein the cylindrical body includes a fixing cylindrical portion fixed to the shell by the welding and a sealing cylindrical portion having the ring-shaped sealing member on the inner periphery thereof, wherein the sealing cylindrical portion is fastened to the fixing cylindrical portion by screwing, and
wherein the ring-shaped sealing member is acutely angled at an end edge adjacent to the fixing cylindrical portion, wherein, when the sealing cylindrical portion is screwed to the fixing cylindrical portion, the end edge of the ring-shaped sealing member is brought into pressure-contact with each of the outer peripheries of the inflow channel portion and the outflow channel portion into a bitten state by pressure of the sealing cylindrical portion.

4. The temperature control apparatus according to claim 1 ,
wherein, in the shell, the coolant outlet to which the coolant discharge path is connected is disposed at one axial end at which the inflow channel portion is disposed, and the coolant inlet to which the coolant supply path is connected is disposed at the other axial end at which the outflow channel portion is disposed.

5. The temperature control apparatus according to claim 1 ,
wherein the electronic controller is configured such that, in increasing the set temperature, the higher the set temperature, the smaller a gradient of a change in the rotational speed of the cooling pump when the rotational speed is decreased once and is thereafter gradually increased, and in decreasing the set temperature, the lower the set temperature, the smaller the gradient of a change in the rotational speed when the rotational speed is increased once and is thereafter gradually decreased.

6. The temperature control apparatus according to claim 1 ,
wherein a pressure regulation unit for regulating the pressure of the coolant flowing through the channel of the coolant is connected to the channel of the coolant, the pressure regulation unit including an accumulator main body which adjusts the pressure of the coolant.

7. The temperature control apparatus according to claim 1 ,
wherein the helical channel portion is arranged between the coolant inlet and the coolant outlet in the axial direction.

8. The temperature control apparatus according to claim 1 ,
wherein cylindrical members made of metal are individually fitted on the inflow channel portion and the outflow channel portion of the first heat exchange channel made of a metal pipe,
wherein the shell made of metal includes a pair of mounting openings for letting the inflow channel portion and the outflow channel portion out from the shell and for mounting the cylindrical members fitted on the channel portions into the shell from the outside, and
wherein, at the mounting openings, outer peripheries of the cylindrical members are fixed to the shell by welding.

Assignees

• Smc Corp

Inventors

• Kikuchi Ryo
• Amano Tatsuya
• Tokui Haruhiko

Classifications

• F24H9/13

  for water heaters · CPC title

• F24H9/2007 Primary

  for water heaters · CPC title

• F24H7/02 Primary

  the released heat being conveyed to a transfer fluid · CPC title

• G05D23/1919

  characterised by the type of controller · CPC title

• F24H15/355

  Control of heat-generating means in heaters · CPC title