Electric heating device with electrode housing station

Patent metadata

Field	Value
Publication number	US-12092367-B2
Application number	US-201816766896-A
Country	US
Kind code	B2
Filing date	Dec 13, 2018
Priority date	Dec 19, 2017
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

Heating device 1 for an air conditioning unit, the said heating device 1 comprising a heating body 2 powered with current via a distribution unit 3 to heat a flow of air passing through the said heating body 2, the heating body 2 comprising an alignment of tubes 4 in which there are: —heating elements 8 through which the said current passes; —electrodes 9 situated on each side of the heating elements 8 in order to supply them with electrical current. This heating device 1 is characterised in that the distribution units 3 comprises an electrode housing station 6 housing the electrodes 9, the said housing station 6 having a plurality of housings 17 to house the electrodes 9 and in which there are means for mechanically and electrically connecting the electrodes 9 to the distribution unit 3.

First claim

The invention claimed is:

1. A heating device for an air-conditioning unit, said heating device comprising:
a heating body supplied with current via a distribution unit to heat an airflow passing through said heating body, the heating body comprising an alignment of tubes containing:
heating elements flowed through by said current;
electrodes located on either side of the heating elements for their supply of electric current;

said distribution unit comprising a docking station for the electrodes, said docking station having a plurality of receptacles accommodating the electrodes and in which there are means for mechanically and electrically connecting the electrodes to the distribution unit;
wherein said means for mechanically and electrically connecting the electrodes to the distribution unit consists of switches that are positioned in the receptacles and fixed to an electronic current supply board belonging to the distribution unit;
the docking station further comprising:
a lower face facing the electronic current supply board, and
an upper face facing the tubes, and

wherein each switch has a first electrical connection face for connection to the electronic board, provided with at least one pin able to be soldered to the board, and a second electrical connection face for connection to the electrode, provided with a female coupling into which a male coupling of the electrode is inserted.

2. The heating device as claimed in claim 1 , wherein each receptacle has a central orifice through which the switch projects, said orifice being dimensioned so as to keep the switch in position when it is fixed to the electronic board.

3. The heating device as claimed in claim 2 , wherein each electrode has a free end on which the male coupling is located, the male couplings of the two electrodes relating to a heating element being arranged in a quincunx.

4. The heating device as claimed in claim 3 , wherein, for each heating element, the docking station has two receptacles in a quincunx matching the arrangement of the male couplings of the two corresponding electrodes.

5. The heating device as claimed in claim 2 the male coupling of the electrode is inserted into the female coupling of the switch, said switch having at least one flexible blade able to exert a pressure on the male coupling of the electrode so as to keep it in position and create the electrical connection.

6. The heating device as claimed in claim 1 , wherein each receptacle has guide means for guiding the electrode.

7. The heating device as claimed in claim 6 , wherein said guide means consist of two studs that are located on either side of the receptacle and whose opposing faces are beveled toward a center of the receptacle so as to form guide ramps for the electrode.

8. The heating device as claimed in claim 1 , wherein said docking station consists of a bar extending over an entire length of the heating body, following the alignment of the electrodes.

9. The heating device as claimed in claim 1 , wherein the docking station has as many receptacles as there are electrodes in the heating body, each receptacle accommodating an electrode.

10. The heating device as claimed in claim 1 , wherein said docking station has two rows of receptacles, the receptacles of one row being offset from the receptacles of the other row.

11. The heating device as claimed in claim 1 , wherein the docking station has a face facing the electronic board, said face being provided with a longitudinal central rib bearing on the electronic board.

12. The heating device as claimed in claim 1 , wherein the docking station has, in addition to a rib, one or more spaces between the docking station and the electronic board, so as to allow other components to be soldered to the electronic board, underneath the docking station.

13. An air-conditioning unit comprising:
a heating device comprising:
a heating body supplied with current via a distribution unit to heat an airflow passing through said heating body, the heating body comprising an alignment of tubes containing heating elements flowed through by said current and electrodes located on either side of the heating elements for their supply of electric current,
said distribution unit comprising a docking station for the electrodes, said docking station having a plurality of receptacles accommodating the electrodes and in which there are means for mechanically and electrically connecting the electrodes to the distribution unit,
wherein said means for mechanically and electrically connecting the electrodes to the distribution unit consists of switches that are positioned in the receptacles and fixed to an electronic current supply board belonging to the distribution unit;
the docking station further comprising:
a lower face facing the electronic current supply board, and
an upper face facing the tubes; and

wherein each switch has a first electrical connection face for connection to the electronic board, provided with at least one pin able to be soldered to the board, and a second electrical connection face for connection to the electrode, provided with a female coupling into which a male coupling of the electrode is inserted.

14. A method for mechanically and electrically connecting electrodes of a heating device comprising:
a heating body supplied with current via a distribution unit to heat an airflow passing through said heating body, the heating body comprising an alignment of tubes containing heating elements flowed through by said current and electrodes located on either side of the heating elements for their supply of electric current,
said distribution unit comprising a docking station for the electrodes, said docking station having a plurality of receptacles accommodating the electrodes and in which there are means for mechanically and electrically connecting the electrodes to the distribution unit,
wherein said means for mechanically and electrically connecting the electrodes to the distribution unit consists of switches that are positioned in the receptacles and fixed to an electronic current supply board belonging to the distribution unit; and
the docking station further comprising:
a lower face facing the electronic current supply board, and
an upper face facing the tubes,

wherein each switch has a first electrical connection face for connection to the electronic board, provided with at least one pin able to be soldered to the board, and a second electrical connection face for connection to the electrode, provided with a female coupling into which a male coupling of the electrode is inserted;
the method comprising:
positioning the docking station so as to bear on an electronic board;
inserting the switches into successive orifices provided for this purpose in the docking station, and then into the electronic board until they are held in position;
soldering the switches to the electronic board; and
simultaneously threading all of the electrodes of the heating body into the corresponding switches in a single translational movement of the heating body with respect to the distribution unit.

15. A heating device for an air-conditioning unit, said heating device comprising:
a heating body supplied with current via a distribution unit to heat an airflow passing through said heating body, the heating body comprising an alignment of tubes containing: heating elements flowed through by said current;
electrodes located on either side of the heating elements for their supply of electric current;
said distribution unit comprising a docking station for the electrodes, said docking station having a plurality of r

Assignees

• Valeo Systemes Thermiques

Inventors

• Couapel Yann
• Gogmos Erwan

Classifications

• F24H2250/10

  Electrodes · CPC title

• F24H9/1863

  Arrangement or mounting of electric heating means · CPC title

• F24H9/0063

  in air channels · CPC title

• H05B2203/023

  Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title