Constant voltage power distribution system for use with an electric hydraulic fracturing system

Patent metadata

Field	Value
Publication number	US-12092095-B2
Application number	US-202318508588-A
Country	US
Kind code	B2
Filing date	Nov 14, 2023
Priority date	Dec 2, 2016
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

A hydraulic fracturing system includes a turbine generator for producing electricity at a well site, the turbine generator producing electrical energy at a voltage. The system also includes an electric pump electrically coupled to the turbine generator and receiving operative power from the turbine generator. The system further includes switch gear arranged between the electric pump and the turbine generator, the switch gear distributing electrical energy from the turbine generator to the electric pump, wherein the voltage remains substantially constant from the turbine generator to the electric pump.

First claim

What is claimed is:

1. A hydraulic fracturing system, comprising:
one or more pump trailers including at least one electric pump, positioned at a well site, receiving electrical energy from a generator, wherein a voltage of the electrical energy is not stepped down or stepped up by one or more transformers; and
a power distribution system, positioned at the well site, distributing the electrical energy produced by the generator, wherein the voltage received at the power distribution system is not stepped up or stepped down by one or more intermediate transformers.

2. The hydraulic fracturing system of claim 1 , further comprising:
one or more second pump trailers including at least one second electric pump, receiving the electrical energy from the power distribution system, wherein the voltage of the electrical energy is not stepped down or stepped up by the one or more transformers.

3. The hydraulic fracturing system of claim 1 , wherein the one or more pump trailers include two or more electric pumps arranged on a common support.

4. The hydraulic fracturing system of claim 1 , wherein the generator is a diesel generator.

5. The hydraulic fracturing system of claim 1 , further comprising:
a variable frequency drive connected to a motor associated with the at least one electric pump.

6. The hydraulic fracturing system of claim 5 , wherein the at least one electric pump and the variable frequency drive are positioned on a common support structure.

7. The hydraulic fracturing system of claim 5 , wherein the at least one electric pump and the variable frequency drive are positioned on different support structures.

8. The hydraulic fracturing system of claim 1 , further comprising:
a blender unit, at the well site, receiving a fluid and proppant, the blender unit combining the fluid and proppant to form a slurry, and the blender unit receiving the electrical energy, wherein the voltage of the electrical energy is not stepped down or stepped up by the one or more transformers; and
a hydration unit, at the well site, distributing the fluid to the blender unit, and the hydration unit receiving the electrical energy, wherein the voltage of the electrical energy is not stepped down or stepped up by the one or more transformers.

9. The hydraulic fracturing system of claim 1 , wherein the voltage is to at least one of 240V, 480 V, 600 V, 4,160 V, or 13.8 kV.

10. A method for hydraulic fracturing operations, comprising:
producing, using a generator, electricity at a voltage at a first well site;
receiving the electricity at a power distribution system at the first well site without stepping up or stepping down the voltage; and
transmitting the electricity, at the first well site, from the power distribution system to one or more pump trailers without stepping up or stepping down the voltage.

11. The method of claim 10 , further comprising:
transmitting the electricity from the first well site to a second well site; and
operating one or more second pump trailers, at the second well site, with the electricity produced at the first well site without stepping up or stepping down the voltage.

12. The method of claim 11 , further comprising:
operating one or more fracturing support components, at the second well site, with the electricity produced at the first well site without stepping up or stepping down the voltage.

13. The method of claim 10 , further comprising:
transmitting the electricity, at the first well site, from the power distribution system to one or more second pump trailers without stepping up or stepping down the voltage.

14. The method of claim 10 , wherein the voltage is at least one of 240V, 480V, 600 V, 4,160 V, or 13.8 kV.

15. The method of claim 10 , further comprising:
operating one or more fracturing support components, at the first well site, with the electricity produced at the first well site without stepping up or stepping down the voltage.

16. A hydraulic fracturing system, comprising:
an electric pump electrically coupled to and receiving operative power from a power source;
a power distribution circuit arranged between the electric pump and the power source, the power distribution circuit configured to provide electrical energy from the power source to the electric pump such that the electrical energy is not stepped up or stepped down between the power distribution circuit and the electric pump; and
a variable frequency drive connected to a motor associated with the electric pump to control a speed of the motor.

17. The hydraulic fracturing system of claim 16 , further comprising:
a transformer; and
auxiliary equipment, the auxiliary equipment receiving the electrical energy from at least one of the power distribution circuit or the power source after the voltage is stepped down by the transformer.

18. The hydraulic fracturing system of claim 16 , further comprising:
a blender unit receiving a fluid and proppant, the blender unit combining the fluid and proppant to form a slurry, and the blender unit receiving the electrical energy from the power distribution circuit at the voltage; and
a hydration unit distributing the fluid to the blender unit, and the hydration unit receiving the electrical energy from the power distribution circuit at the voltage.

19. The hydraulic fracturing system of claim 16 , wherein the electric pump comprises a plurality of electric pumps and the variable frequency drive comprises a plurality of variable frequency drives.

20. The hydraulic fracturing system of claim 16 , wherein the voltage is at least one of 240V, 480V, 600 V, 4,160 V, or 13.8 kV.

Assignees

• U S Well Services Llc
• Us Well Services Llc

Inventors

• Oehring Jared
• Hinderliter Brandon N

Classifications

• H02J2101/10

  Dispersed power generation using fossil fuels, e.g. diesel generators · CPC title

• H02P27/04

  using variable-frequency supply voltage, e.g. inverter or converter supply voltage · CPC title

• H02K7/1823

  structurally associated with turbines or similar engines · CPC title

• H02J11/00

  Circuit arrangements for providing service supply to auxiliaries of stations in which electric power is generated, distributed or converted · CPC title

• H02J3/38

  Arrangements for feeding a single network from two or more generators or sources in parallel; Arrangements for feeding already energised networks from additional generators or sources in parallel · CPC title