Method of prolonging pitch bearing lifetime and pitch bearing

Patent metadata

Field	Value
Publication number	US-12092075-B2
Application number	US-202118267802-A
Country	US
Kind code	B2
Filing date	Jul 13, 2021
Priority date	Dec 23, 2020
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

The invention relates to a method of prolonging pitch bearing lifetime for a wind turbine as well as the pitch bearing itself. The method comprises the steps of: —stopping the rotor ( 4 ) from rotating; —removing a plurality of first fastening means used for mounting the blade ( 5 ) to the outer bearing ring ( 24 ); —mounting a strengthening arc structure ( 10 ) on said outer bearing ring ( 24 ), opposite the blade ( 5 ); —installing a plurality of second fastening means, thereby connecting said blade ( 5 ) and said strengthening arc structure ( 10 ) to said outer bearing ring ( 24 ).

First claim

The invention claimed is:

1. A method of prolonging pitch bearing lifetime for a wind turbine comprising:
a rotor,
a nacelle, and
a tower,
wherein said rotor comprises a hub and at least one pitch controlled wind turbine blade, said blade comprising:
a pitch bearing including an inner and an outer bearing ring, and
pitch controlling means for pitching said blade by means of said bearing,
wherein said inner bearing ring is mounted on said hub and said blade is mounted on and abuts said outer bearing ring,

said method comprising the steps of:
stopping said rotor from rotating;
removing a plurality of first fastening means used for mounting said blade to said outer bearing ring;
mounting a strengthening arc structure on said outer bearing ring opposite the blade; and
installing a plurality of second fastening means, thereby connecting said blade and said strengthening arc structure to said outer bearing ring.

2. The method according to claim 1 , wherein said plurality of first fastening means comprises bolts, nuts and/or studs.

3. The method according to claim 1 , wherein at least part of said plurality of second fastening means is identical to said plurality of first fastening means.

4. The method according to claim 1 , wherein said step of removing a plurality of first fastening means involves removing at least 10% of the first fastening means used for mounting said blade to said outer bearing ring.

5. The method according to claim 1 , wherein said step of removing a plurality of first fastening means involves removing at most 60% of the first fastening means used for mounting said blade to said outer bearing ring.

6. The method according to claim 1 , wherein said step of stopping said rotor involves stopping the rotor in a position where said blade is in 12 o'clock or 6 o'clock position.

7. A wind turbine, comprising:
a rotor,
a nacelle, and
a tower,
wherein said rotor comprises a hub and at least one pitch controlled wind turbine blade, said blade comprising:
a pitch bearing including an inner and an outer bearing ring, and
pitch controlling means for pitching said blade by means of said bearing,

wherein said inner bearing ring is mounted on said hub and said blade is mounted on and abuts said outer bearing ring, and
wherein a strengthening arc structure is mounted on said outer bearing ring opposite the blade.

8. The wind turbine according to claim 7 , wherein said bearing comprises at least two rows of rolling elements.

9. The wind turbine according to claim 7 , wherein said rolling elements are balls.

10. The wind turbine according to claim 7 , wherein said strengthening arc structure spans at least 10% of the circumference of the outer bearing ring.

11. The wind turbine according to claim 7 , wherein said strengthening arc structure spans at most 60% of the circumference of the outer bearing ring.

12. The wind turbine according to claim 7 , wherein said outer bearing ring has no strengthening arc structure on at least 40% of the circumference of the outer bearing ring.

13. The wind turbine according to claim 7 , wherein said strengthening arc structure is a single element which spans between 30% and 45% of the circumference of the outer bearing ring.

14. The wind turbine according to claim 7 , wherein a plurality of second fastening means is used for connecting said blade to said strengthening arc structure via through-going holes in said outer bearing ring.

15. The wind turbine according to claim 7 , wherein said strengthening arc structure has a radial width substantially aligned with the radial width of said outer bearing ring.

Assignees

• Vestas Wind Sys As

Inventors

• Nielsen Jens Bredal
• Hansen Mads Broelsmand
• Dierking Alexander
• Andersen Lasse Godballe

Classifications

• F05B2230/80

  Repairing, retrofitting or upgrading methods · CPC title

• F03D80/701

  Pitch or yaw bearings · CPC title

• F03D1/066

  Connection means therefor, e.g. bushings or adapters · CPC title

• F03D80/502

  of rotors or blades · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title