Vortex generator for wind turbine blade, wind turbine blade and wind power generating apparatus, and method for manufacturing wind turbine blade

Patent metadata

Field	Value
Publication number	US-12092072-B2
Application number	US-202118038226-A
Country	US
Kind code	B2
Filing date	Nov 26, 2021
Priority date	Nov 27, 2020
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

A vortex generator for wind turbine blade is a vortex generator for wind turbine blade, the vortex generator being made of a resin, including: a platform; and at least one fin disposed projecting from an upper surface of the platform. The vortex generator includes a cavity that opens to a bottom surface of the platform and extends to an inside of the fin.

First claim

The invention claimed is:

1. A vortex generator for a wind turbine blade, the vortex generator being made of a resin, comprising:
a platform; and
at least one fin projecting from an upper surface of the platform,
wherein the vortex generator includes a void cavity that opens to a bottom surface of the platform and extends to an inside of the fin, and

a maximum value of a height of the void cavity from the bottom surface of the platform is not less than HF/3, where HF is a distance between the bottom surface and a top portion of the fin in a height direction of the fin.

2. The vortex generator for the wind turbine blade according to claim 1 , wherein, at a maximum blade thickness position of the fin in a chordwise direction of the fin and on a plane which includes a position of a maximum thickness of the platform in a height direction of the fin and is parallel to the bottom surface of the platform, a height of the void cavity from the bottom surface is not less than the maximum thickness of the platform.

3. The vortex generator for wind the turbine blade according to claim 1 , wherein, within a range in which a distance from the bottom surface of the platform in a height direction of the fin is not less than a maximum thickness of the platform and not greater than HF/3, where HF is a distance between the bottom surface and a top portion of the fin in the height direction,
the void cavity is disposed in a region including a maximum blade thickness position of the fin in a chordwise direction of the fin, and
a length of the void cavity in the chordwise direction is at least 30% of a chord length of the fin.

4. The vortex generator for the wind turbine blade according to claim 1 , wherein, within a range in which a distance from the bottom surface of the platform in a height direction of the fin is not less than a maximum thickness of the platform and not greater than HF/5, where HF is a distance between the bottom surface and a top portion of the fin in the height direction, a width of the void cavity at a maximum blade thickness position of the fin in a chordwise direction of the fin is at least 50% of a blade thickness of the fin at the maximum blade thickness position.

5. The vortex generator for the wind turbine blade according to claim 1 , wherein the fin includes a leading edge portion having a curved contour in a cross section orthogonal to a height direction of the fin.

6. The vortex generator for the wind turbine blade according to claim 1 , wherein the fin has a shape symmetrical about a chord of the fin.

7. The vortex generator for the wind turbine blade according to claim 1 , comprising:
a rib extending inside the void cavity and along a thickness direction of the fin.

8. The vortex generator for the wind turbine blade according to claim 7 , wherein the rib extends along a height direction of the fin over at least 70% of an extension range of the cavity in the height direction of the fin.

9. The vortex generator for the wind turbine blade according to claim 1 , comprising:
a hole disposed in the fin, and communicating with the void cavity as well as opening to a surface of the fin.

10. A wind turbine blade, comprising:
a blade body; and
the vortex generator according to claim 1 attached to a surface of the blade body.

11. The wind turbine blade according to claim 10 , comprising:
a tape which has an adhesive surface adhered to the upper surface of the platform in the vortex generator and the surface of the blade body so as to cover an edge of the platform.

12. A wind power generating apparatus, comprising:
a wind turbine rotor including the wind turbine blade according to claim 10 ; and
a generator configured to be driven by the wind turbine rotor.

13. A method for manufacturing a wind turbine blade including a blade body and a vortex generator made of a resin, the vortex generator comprising:
a platform;
at least one fin projecting from an upper surface of the platform;
a void cavity that opens to a bottom surface of the platform and extends to an inside of the fin; and
a hole disposed in the fin, and communicating with the void cavity as well as opening to a surface of the fin,
wherein the method comprises a step of adhering the platform of the vortex generator to a surface of the blade body; and
a step of, in a state where the platform is adhered to the surface of the blade body and the void cavity is exposed to the surface of the blade, sucking internal air of the void cavity via the hole.

14. A vortex generator for a wind turbine blade, the vortex generator being made of a resin, comprising:
a platform; and
at least one fin projecting from an upper surface of the platform,
wherein the vortex generator includes a cavity that opens to a bottom surface of the platform and extends to an inside of the fin,
wherein, in at least 50% of an extension range of the cavity in a height direction of the fin, a wall thickness of the fin at a position of a leading edge of the fin and in a chordwise direction of the fin is at least 0.5 and at most 2.0 times an average of a maximum thickness and a minimum thickness of the platform.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Shiraishi Yasuaki
• Ariki Wakako
• Ueda Yoshiyuki

Classifications

• F05B2250/33

  symmetrical · CPC title

• F05B2230/23

  by permanently joining parts together · CPC title

• F05B2240/3062

  Vortex generators · CPC title

• B29C65/5042

  covering both elements to be joined · CPC title

• B29C65/48

  using adhesives {, i.e. using supplementary joining material; solvent bonding} · CPC title