Determining an estimate of soot load in a diesel particulate filter using a radio frequency sensor

Patent metadata

Field	Value
Publication number	US-12092000-B2
Application number	US-202017601770-A
Country	US
Kind code	B2
Filing date	Apr 7, 2020
Priority date	Apr 12, 2019
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

The disclosed method involves using a radio frequency sensor to estimate soot load in a diesel particulate filter. An engine control module receives a first mean attenuation value derived from attenuation values for a set of radio frequencies within a specific band detected by the sensor. Additionally, first standard deviation data related to the mean attenuation value is received. The method determines whether this standard deviation data exceeds a predefined threshold. If not, the first mean attenuation value is used to infer the soot load. If the standard deviation data threshold is exceeded, a second mean attenuation value from a different set of radio frequencies within another band is obtained. Similarly, second standard deviation data is received. If the second standard deviation data does not exceed the threshold, the second mean attenuation value is used to infer the soot load.

First claim

The invention claimed is:

1. An engine assembly for determining an estimate of soot load in a diesel particulate filter of the engine assembly, the engine assembly comprising an engine control module and a radio frequency soot sensor, the engine control module configured to:
receive a first mean attenuation value derived from attenuation values for each of a first plurality of radio frequencies within a first band of radio frequencies detected by the radio frequency sensor;
receive first standard deviation data for the mean attenuation value relating to the first plurality of radio frequencies within the first band of radio frequencies;
determine whether the first standard deviation data exceeds a standard deviation threshold;
(a) in the event that the first standard deviation data does not exceed the standard deviation threshold:

use the first mean attenuation value to infer a value for soot load in the diesel particulate filter;
(b) in the event that the first standard deviation data exceeds the standard deviation threshold:

receive a second mean attenuation value derived from attenuation values for each of a second plurality of radio frequencies within a second band of radio frequencies;
receive second standard deviation data relating to the mean attenuation value for a second plurality of radio frequencies within the second band of radio frequencies detected by the radio frequency sensor; and
in the event that the second standard deviation data does not exceed the standard deviation threshold:
use the second mean attenuation value to infer the value for soot load in the diesel particulate filter.

2. The engine assembly of claim 1 , wherein the second band of radio frequencies forms a subset of the first band of radio frequencies.

3. The engine assembly of claim 1 , wherein second band of radio frequencies comprises a lower band and an upper band, wherein the lower band is separated from the upper band by a band stop frequency region.

4. The engine assembly of claim 3 , wherein the band stop frequency region covers a minimum range of frequencies that result in the standard deviation data exceeding the standard deviation threshold.

5. The engine assembly of claim 3 wherein in the event that the standard deviation data exceeds the standard deviation threshold, position of the band stop frequency region is shifted incrementally to a minimum extent necessary to result in the standard deviation data falling within the standard deviation threshold.

6. The engine assembly of claim 5 , wherein the position of the band stop frequency region is shifted towards higher frequencies.

7. The engine assembly of claim 5 , wherein the position of the band stop frequency region is shifted towards lower frequencies.

8. The engine assembly of claim 3 , wherein in the event that the standard deviation data exceeds the standard deviation threshold, width of the band stop frequency region increases incrementally to a minimum extent necessary to result in the standard deviation data falling within the standard deviation threshold.

9. The engine assembly of claim 3 , and further comprising: employing feed-forward control logic to shift the band stop frequency region in tandem with the shifting of the frequencies that result in high standard deviations.

10. The engine assembly of claim 1 , wherein the first mean attenuation value, the first standard deviation data, the second mean attenuation value and the second standard deviation data are provided by a radio frequency sensor, wherein the method further comprises:
providing instructions defining the second band of radio frequencies to the sensor.

11. The engine assembly of claim 1 , wherein the the determining the estimate of soot load is performed in a continuous loop.

12. The engine assembly of claim 1 further comprising long term feed forward control logic in order to compensate for slow shifts in behaviour over time.

13. The engine assembly of claim 1 wherein the use of the first or second mean attenuation value to infer the value for soot load in the diesel particulate filter includes reference to a value for temperature of the diesel particulate filter.

14. The engine assembly of claim 1 , further comprising an internal combustion engine and an aftertreatment apparatus, the radio frequency soot sensor configured for providing radio frequency data in relation to the aftertreatment apparatus.

Assignees

• Perkins Engines Co Ltd

Inventors

• Eager Antony J

Classifications

• G01N22/00

  Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more (G01N3/00 - G01N17/00, G01N24/00 take precedence) · CPC title

• F01N2550/04

  Filtering activity of particulate filters · CPC title

• F01N3/021 Primary

  by means of filters · CPC title

• F01N2900/1606

  Particle filter loading or soot amount · CPC title

• F01N2900/0411

  using a feed-forward control · CPC title