Spatial coordinate tracking of wind turbine assembly components using laser projection system

Patent metadata

Field	Value
Publication number	US-12090714-B2
Application number	US-202217591979-A
Country	US
Kind code	B2
Filing date	Feb 3, 2022
Priority date	Feb 3, 2021
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

A method for fabrication of a wind turbine blade includes providing a plug to define a mold, the plug including at least one female surface feature formed therein. Forming a mold, the mold configured for forming a wind turbine blade surface and having a male surface feature(s) corresponding to the at least one female surface feature of the plug. Forming a wind turbine blade surface within the mold, the wind turbine blade surface having a female surface feature(s) corresponding to the male surface feature(s) of the mold. Incorporating at least one optical marker within the female surface feature of the wind turbine blade surface. Providing predetermined optical marker location(s) associated with the wind turbine blade surface. Projecting at least one optical beam directed towards at least one optical marker. Receiving at least one reflective beam from the at least one optical marker to identify the location of the optical marker disposed on the wind turbine blade surface; and comparing predetermined optical marker location(s) to the identified optical marker location.

First claim

The invention claimed is:

1. A method for fabrication of a wind turbine blade comprising:
providing a plug to define a mold, the plug including at least one female surface feature formed therein;
forming a mold, the mold configured for forming a wind turbine blade surface and having at least one male surface feature corresponding to the at least one female surface feature of the plug, respectively;
forming the wind turbine blade surface within the mold, the wind turbine blade surface having at least one female surface feature corresponding to the at least one male surface feature of the mold, respectively;
incorporating at least one optical marker within the at least one female surface feature of the wind turbine blade surface, respectively;
providing predetermined optical marker location(s) associated with the wind turbine blade surface;
projecting at least one optical beam directed towards the at least one optical marker;
receiving at least one reflective beam from the at least one optical marker to identify a location of the at least one optical marker disposed on the wind turbine blade surface;
comparing the predetermined optical marker location(s) to the identified optical marker location.

2. The method of claim 1 , wherein the projecting is performed by a plurality of lasers.

3. The method of claim 1 , wherein an optical marker is further disposed on each vertical side of a shear web body.

4. The method of claim 3 , when the comparison of the predetermined optical marker location(s) and the identified optical marker location do not match, adjusting a placement of the shear web body.

5. The method of claim 1 , wherein the at least one optical beam includes a plurality of optical beams, each beam projected simultaneously towards the at least one optical marker, respectively.

6. The method of claim 1 , wherein the at least one optical beam includes a plurality of optical beams, with select beams of the plurality of optical beams are projected in a serial fashion.

7. The method of claim 1 , wherein the at least one female surface feature of the wind turbine blade surface is formed as an aperture.

8. The method of claim 1 , wherein the at least one female surface feature of the wind turbine blade surface is formed as a recess.

9. The method of claim 1 , wherein projecting the at least one optical beam includes a plurality of lasers, each laser aligned with at least one of the optical markers, respectively.

10. The method of claim 1 , wherein projecting the at least one optical beam includes a plurality of lasers, the lasers are configured for relative movement with respect to the mold.

11. The method of claim 1 , wherein projecting the at least one optical beam includes a plurality of lasers, the lasers are configured for relative movement with respect to each other.

12. The method of claim 1 , wherein the optical markers are embedded within the wind turbine blade surface.

13. The method of claim 1 , wherein the optical markers are coupled to the wind turbine blade surface.

14. The method of claim 1 , wherein the optical markers are configured as mirrors.

15. The method of claim 1 , wherein the optical markers are disposed between a leading edge and a trailing edge of the blade.

16. The method of claim 1 , wherein the optical markers are incorporated within into the wind turbine blade surface prior to closing a first mold half onto a second mold half.

Assignees

• Tpi Composites Inc

Inventors

• Salimi Amir
• Raine Christopher

Classifications

• G03B21/2033

  LED or laser light sources · CPC title

• G01B11/26

  for measuring angles or tapers; for testing the alignment of axes · CPC title

• G01B11/002

  for measuring two or more coordinates · CPC title

• B29C70/541

  Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement (positioning inserts in moulds B29C33/12; lay-up on a mould B29C70/30) · CPC title

• B29C70/342

  using isostatic pressure · CPC title