Method for compensating an interfering influence on a welding current from another welding power source

Patent metadata

Field	Value
Publication number	US-12090582-B2
Application number	US-201917268543-A
Country	US
Kind code	B2
Filing date	Aug 2, 2019
Priority date	Aug 30, 2018
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

Method for compensating an interfering influence on a welding current, provided by a welding power source (4) for welding a workpiece (3), from another welding power source (4′), comprising the steps of:(a) providing (SA) a compensation voltage (UKomp), which is calculated on the basis of a welding current progression provided by the other welding power source (4′);(b) subtracting (SB) the compensation voltage (UKomp) from a measured voltage (UMess), measured by a voltage measurement unit (8) of the welding power source (4), so as to determine a corrected measured voltage (U′Mess); and(c) regulating (SC) the welding current generated by the welding power source (4) as a function of the corrected measured voltage (U′Mess).

First claim

The invention claimed is:

1. A method for compensating an interfering influence on a welding current, provided by a welding power source for welding a workpiece, from another welding power source, comprising the steps of:
providing a compensation voltage (U Komp ), which is calculated on the basis of a welding current progression provided by the other welding power source, wherein
an ohmic portion of the compensation voltage (UKompR) is calculated by multiplying a present current level within a current profile (SP) of the welding current progression provided by the other welding power source by an ohmic coupling factor,
an inductive portion of the compensation voltage (UKompL) is calculated by multiplying a present change in current level within the current profile (SP) of the welding current progression provided by the other welding power source by an inductive coupling factor, and
the compensation voltage (UKomp) is calculated by adding the ohmic portion of the compensation voltage (UKompR) and the inductive portion of the compensation voltage (UKompL);

subtracting the compensation voltage (U Komp ) from a measured voltage (U Mess ), measured by a voltage measurement unit of the welding power source, so as to determine a corrected measured voltage (U′ Mess ); and
regulating the welding current generated by the welding power source as a function of the corrected measured voltage (U′ Mess ).

2. The method according to claim 1 , wherein;
the compensation voltage (U Komp ) is calculated on the basis of stored coupling factors, and
the stored coupling factors include an ohmic coupling factor and at least one inductive coupling factor.

3. The method according to claim 2 , wherein the compensation voltage (U Komp ) is read out from a data store of the welding power source in accordance with the welding current progression of the other welding power source.

4. The method according to claim 2 , wherein the current profile (SP) of the welding current progression of the other welding power source is transmitted in a wireless or wired manner from the other welding power source to the computation unit of the welding power source.

5. The method according to claim 2 , wherein the current profile (SP) of the welding current progression of the other welding power source comprises current levels and changes in current level along with associated time values.

6. The method according to claim 2 , wherein the compensation voltage (U Komp ) calculated by a computation unit is continuously subtracted, by a compensation unit of the welding power source, from the measured voltage (U Mess ) measured by the voltage measurement unit of the welding power source so as to determine the corrected measured voltage (U′ Mess ).

7. The method according to claim 1 , wherein the calculation of the compensation voltage (U Komp ) and the determination of the corrected measured voltage (U′ Mess ) are carried out in an analogue manner or digitally.

8. The method according to claim 1 , wherein the welding current which is regulated by the regulation unit using the corrected measured voltage (U′ Mess ) is supplied via a welding current line of the welding power source to a welding torch for welding the workpiece.

9. A welding power source for generating a welding current which can be supplied via a welding current line to a welding torch for welding at least one workpiece, wherein the welding power source comprises:
a computation unit configured and operable to calculate a compensation voltage (U Komp ) as a function of a welding current progression of another welding power source, and
a compensation unit configured and operable to subtract the compensation voltage (U Komp ) calculated by the computation unit from a measured voltage (U Mess ), measured by a voltage measurement unit of the welding power source, so as to determine a corrected measured voltage (U′ Mess ), which is used by a regulation unit of the welding power source to regulate the welding current generated by the welding power source,
wherein the computation unit includes;
a first multiplier, configured and operable to multiply a present current level within the current profile by an ohmic coupling factor so as to calculate an ohmic portion of the compensation voltage (U KompR ),
a second multiplier, configured and operable to multiply a present change in current level within the current profile by an inductive coupling factor so as to calculate an inductive portion of the compensation voltage (U KompL ), and
an adder, configured and operable to add the ohmic portion of the compensation voltage (U KompR ) and the inductive portion of the compensation voltage (U KompL ) to calculate the compensation voltage (U Komp ).

10. The welding power source according to claim 9 , wherein:
the computation unit of the welding power source is configured and operable to calculate the compensation voltage (U Komp ) on the basis of coupling factors, which are stored in a data store of the welding power source or received via an interface from a data store of another welding power source or from a database, and
the coupling factors include an ohmic coupling factor and at least one inductive coupling factor.

11. The welding power source according to claim 9 , wherein the current profile of the welding current of the other welding power source comprises current levels and changes in current level along with associated time values.

12. The welding power source according to claim 9 , wherein a current profile of the welding current of the other welding power source is received from the other welding power source via a wireless or wired interface of the welding power source.

13. A welding system comprising at least two welding power sources which are jointly operated simultaneously for welding one or more workpieces, wherein each welding power source is provided for generating a welding current which can be supplied via a welding current line to a welding torch for welding the at least one workpiece, wherein each welding power source comprises:
a computation unit configured and operable for calculating a compensation voltage (UKomp) as a function of a welding current progression of another welding power source, and
a compensation unit configured and operable for subtracting the compensation voltage (UKomp) calculated by the computation unit from a measured voltage (UMess), measured by a voltage measurement unit of the welding power source, so as to determine a corrected measured voltage (U′Mess), which is used by a regulation unit of the welding power source to regulate the welding current generated by the welding power source,
wherein the computation unit includes;
a first multiplier, configured and operable to multiply a present current level within the current profile by an ohmic coupling factor so as to calculate an ohmic portion of the compensation voltage (U KompR ),
a second multiplier, configured and operable to multiply a present change in current level within the current profile by an inductive coupling factor so as to calculate an inductive portion of the compensation voltage (U KompL ), and
an adder, configured and operable to add the ohmic portion of the compensation voltage (U KompR ) and the inductive portion of the compensation voltage (U KompL ) to calculate the compensation voltage (U Komp ).

14. The welding power source according to claim 10 , wherein the current profile of the welding current of the other welding power source comprises current levels and changes in current level along with associated time values.

Assignees

• Fronius Int Gmbh

Inventors

• Artelsmair Josef
• Soellinger Dominik
• Muss Michael

Classifications

• B23K9/1012 Primary

  characterised by parts of the process · CPC title

• B23K9/1735

  making use of several electrodes · CPC title

• B23K9/0953 Primary

  using computing means · CPC title