Fluid system for a bed

Patent metadata

Field	Value
Publication number	US-12089746-B2
Application number	US-202318097144-A
Country	US
Kind code	B2
Filing date	Jan 13, 2023
Priority date	Aug 23, 2017
Publication date	Sep 17, 2024
Grant date	Sep 17, 2024

Abstract

An air system for a bed can include a layer assembly having a head end, a foot end, and first and second sides, with a head portion near the head end, a foot portion near the foot end, and a middle portion between the head portion and the foot portion, the layer assembly. The layer assembly can have a spacer layer comprising spacer material configured to allow for air flow through the spacer material and a cover comprising a cover top layer and a cover bottom layer. The air system can have a distribution manifold that is substantially fan-shaped with a plurality of ribs defining channels and/or is positioned above the cover bottom layer and under the spacer layer. The air system can have first and second flaps with first and second retention features extending from the head and foot ends of the air layer.

First claim

What is claimed is:

1. A fluid system for a bed, comprising:
a layer assembly having a head end, a foot end, and first and second sides, wherein the layer assembly has a head portion near the head end, a foot portion near the foot end, and a middle portion between the head portion and the foot portion, the layer assembly having:
a spacer layer comprising spacer material configured to allow for fluid flow through the spacer material; and
a cover comprising a cover top layer and a cover bottom layer, wherein the cover substantially encloses the spacer layer with the cover top layer above the spacer layer and the cover bottom layer below the spacer layer;
stitching extending through the cover top layer, the spacer layer, and the cover bottom layer, wherein the stitching is formed along at least first, second, third, and fourth lines each positioned inside of a perimeter of the layer assembly, wherein the stitching defines a first flow path between the first and second lines, wherein the stitching defines a second flow path between the third and fourth lines, wherein ends of the second line and the third line are connected such that the second line and the third line form an acute angle configured to spread flow to the first flow path and the second flow path; and

a distribution manifold having at least a manifold portion extending through a portion of the cover, wherein the distribution manifold is positioned above the cover bottom layer and under the spacer layer so as to flow fluid from the distribution manifold to a space under the spacer layer, and from the space under the spacer layer into the spacer layer.

2. The fluid system of claim 1 , wherein the ends of the second line and the third line are connected proximate a center of the layer assembly.

3. The fluid system of claim 1 , wherein the fluid is a gas comprising air.

4. The fluid system of claim 1 , wherein the distribution manifold is connected to the layer assembly at a seam between the cover top layer and the cover bottom layer.

5. The fluid system of claim 1 , wherein the stitching is formed along a plurality of additional lines that are oriented at angles different than the first, second, third, and fourth lines and create third and fourth flow paths.

6. The fluid system of claim 1 , wherein the stitching is formed along a plurality of additional lines that are spaced away from a center of the layer assembly.

7. The fluid system of claim 1 , wherein the cover top layer and the cover bottom layer are made of a material that is relatively fluid tight and wherein the cover top layer defines a pattern of holes that allow fluid to flow through.

8. The fluid system of claim 7 , wherein the pattern of holes are more dense in a first area of the cover top layer as compared to a second area of the cover top layer.

9. The fluid system of claim 7 , wherein a first portion of the cover top layer has no holes between lines of stitching.

10. The fluid system of claim 1 , and further comprising:
means for delivering fluid to the layer assembly.

11. An fluid system for a bed, comprising:
a layer assembly having a head end, a foot end, and first and second sides, wherein the layer assembly has a head portion near the head end, a foot portion near the foot end, and a middle portion between the head portion and the foot portion, the layer assembly having:
a spacer layer comprising spacer material configured to allow for fluid flow through the spacer material; and
a cover comprising a cover top layer and a cover bottom layer, wherein the cover substantially encloses the spacer layer with the cover top layer above the spacer layer and the cover bottom layer below the spacer layer;
stitching extending through the cover top layer, the spacer layer, and the cover bottom layer, wherein the stitching is formed along at least first, second, third, and fourth lines each positioned inside of a perimeter of the layer assembly, wherein the stitching defines a first flow path between the first and second lines, wherein the stitching defines a second flow path between the third and fourth lines, wherein ends of the second line and the third line are connected such that the second line and the third line form an acute angle configured to spread flow to the first flow path and the second flow path;

an engine;
a manifold; and
a hose configured to connect the engine to the manifold.

12. The fluid system of claim 11 , wherein the ends of the second line and the third line are connected proximate a center of the layer assembly.

13. The fluid system of claim 11 , wherein the fluid is a gas comprising air.

14. The fluid system of claim 11 , wherein the manifold is connected to the layer assembly at a seam between the cover top layer and the cover bottom layer.

15. The fluid system of claim 11 , wherein the stitching is formed along a plurality of additional lines that are oriented at angles different than the first, second, third, and fourth lines and create third and fourth flow paths.

16. The fluid system of claim 11 , wherein the stitching is formed along a plurality of additional lines that are spaced away from a center of the layer assembly.

17. The fluid system of claim 11 , wherein the cover top layer and the cover bottom layer are made of a material that is relatively fluid tight and wherein the cover top layer defines a pattern of holes that allow fluid to flow through.

18. The fluid system of claim 17 , wherein the pattern of holes are more dense in a first area of the cover top layer as compared to a second area of the cover top layer.

19. The fluid system of claim 17 , wherein a first portion of the cover top layer has no holes between lines of stitching.

20. The fluid system of claim 11 , wherein the manifold is a distribution manifold extending through an edge of the cover, wherein the distribution manifold is positioned above the cover bottom layer and under the spacer layer so as to flow fluid laterally sideways from the distribution manifold to a space under the spacer layer, from the space under the spacer layer up into the spacer layer, and from the spacer layer out through the cover top layer.

Assignees

• Sleep Number Corp

Inventors

• Griffith Matthew
• Negus Natalie
• Rose Eric
• Karschnik Kody Lee

Classifications

• A47C27/18

  in combination with inflatable bodies · CPC title

• A47C27/083

  with pressure control, e.g. with pressure sensors · CPC title

• A47C27/06

  Spring inlays or spring units therefor · CPC title

• A47C21/048

  for heating · CPC title

• A47C20/04

  with adjustable inclination (A47C20/08 takes precedence) · CPC title