Kinetic energy-harvesting device for powering and charging railway and other applications

Patent metadata

Field	Value
Publication number	US-12088180-B2
Application number	US-202217719971-A
Country	US
Kind code	B2
Filing date	Apr 13, 2022
Priority date	Apr 14, 2021
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

A kinetic energy harvesting device implementing a half-wave mechanical motion rectification (HMMR) mechanism is described. The energy harvesting device may include an energy harvesting railroad tie, where the tie includes a tie housing configured to be coupled to at least one rail. The tie housing includes at least one spring and at least one energy harvester. The at least one energy harvester includes a generator having an output shaft, a gearhead, a ball screw or other motion transmission, and a one-way clutch. Under a force of a passing wheel on the at least one rail, the at least one energy harvester is compressed, which causes a rotation of the ball screw or other motion transmission, a rotation of the output shaft, and a transmission of torque to a shaft of the gearhead, driving the generator in a unidirectional rotation to generate electrical power via the one-way clutch.

First claim

Therefore, the following is claimed:

1. An energy harvesting device implementing a half-wave mechanical motion rectification (HMMR) mechanism, comprising:
a housing configured to be coupled to a surface, comprising:
at least one spring; and
at least one energy harvester comprising a generator and means for translating force applied to the surface in a first direction to force in a second direction, wherein:
under a force applied to the surface, the at least one energy harvester is compressed, and a compression of the at least one energy harvester causes the means for translating force to drive the generator to generate electrical power;
when the force applied to the surface has dissipated, the at least one spring causes the energy harvesting device to return to an undeflected state and the generator to disconnect from the means for translating the force;
the surface is a first rail and a second rail;
the energy harvesting device is disposed below the first rail and the second rail;
the at least one energy harvester comprises a first energy harvester disposed at a first side of the energy harvesting device and a second energy harvester disposed at a second side of the energy harvesting device, the first energy harvester is configured to harvest kinetic energy from the first rail and the second energy harvester is configured to harvest kinetic energy from the second rail; and
the at least one spring is a plurality of springs.

2. The energy harvesting device according to claim 1 , wherein a number of the plurality of springs is at least two.

3. The energy harvesting device according to claim 1 , wherein:
the means for translating the force comprises an output shaft, a gearhead, a ball screw, and a one-way clutch;
the compressing of the at least one energy harvester causes a rotation of the ball screw or other motion transmission, a rotation of the output shaft, and a transmission of torque to a shaft of the gearhead, driving the generator to generate the electrical power via the one-way clutch; and
the one-way clutch is an only one-way clutch of the at least one energy harvester.

4. The energy harvesting device according to claim 1 , further comprising a battery electrically coupled to the at least one energy harvester, the at least one energy harvester being configured to charge the battery when the force is applied to the surface.

5. The energy harvesting device according to claim 1 , wherein the at least one energy harvester is rigidly connected to the energy harvesting tie at a top of the at least one energy harvester and a tie box at a bottom of the at least one energy harvester.

6. The energy harvesting device according to claim 1 , further comprising processing circuitry configured to generate at least one measurement associated with the surface, and communicate the at least one measurement or store the at least one measurement in a storage device.

7. The energy harvesting device according to claim 1 , further comprising processing circuitry configured to generate at least one measurement associated with the first rail and the second rail, and communicate the at least one measurement or store the at least one measurement in a storage device.

8. A method for generating electrical power using a half-wave mechanical motion rectification (HMMR) mechanism, comprising:
providing an energy harvesting device;
coupling the energy harvesting device to a surface;
under a force applied to the surface, compressing the energy harvesting device, wherein the compressing of the energy harvesting device causes a generator to generate electrical power; and
when the force applied to the surface has dissipated, returning the energy harvesting device to a non-compressed state in which the generator does not generate electrical power as assisted by energy stored in at least one spring, wherein:
the surface is a first rail and a second rail;
the energy harvesting device is disposed below or within an energy harvesting railroad tie;
the energy harvesting device comprises a first energy harvester disposed at a first side of the energy harvesting railroad tie and a second energy harvester disposed at a second side of the energy harvesting railroad tie, the first energy harvester is configured to harvest kinetic energy from the first rail and the second energy harvester is configured to harvest kinetic energy from the second rail; and
the at least one spring is a plurality of springs.

9. The method according to claim 8 , wherein a number of the plurality of springs is at least two.

10. The method according to claim 8 , wherein:
the energy harvesting device comprises an output shaft, a gearhead, a ball screw, and a one-way clutch;
the compressing of the energy harvesting device causes a rotation of the ball screw or other motion transmission, a rotation of the output shaft, and a transmission of torque to a shaft of the gearhead, driving the generator to generate the electrical power via the one-way clutch; and
the one-way clutch is an only one-way clutch of the at least one energy harvester.

11. The method according to claim 8 , further comprising charging a battery electrically coupled to the at least one energy harvester when the surface is under compression.

12. The method according to claim 8 , wherein the energy harvesting device is rigidly connected to the energy harvesting railroad tie at a top of the energy harvesting device and to a tie box at a bottom of the energy harvesting device.

13. The method according to claim 8 , further comprising powering processing circuitry that generates at least one measurement associated with the surface, and communicating the at least one measurement or storing the at least one measurement in a storage device.

14. An energy harvesting railroad tie implementing a half-wave mechanical motion rectification (HMMR) mechanism, comprising:
a tie housing configured to be coupled to a first rail and a second rail, comprising:
at least one spring; and
a first energy harvester and a second energy harvester, each comprising a generator having an output shaft, a gearhead, a ball screw, and a one-way clutch;
wherein, under a force of passing wheels on the first rail and the second rail, the first and second energy harvesters are compressed, wherein a compression of the first and second energy harvesters causes a rotation of the ball screw or other motion transmission, a rotation of the output shaft, and a transmission of torque to a shaft of the gearhead, driving the generator to generate electrical power via the one-way clutch; and
wherein, when the force of the passing wheel on the first rail and the second rail has dissipated, the at least one spring causes the energy harvesting railroad tie to return to an undeflected state, causing the ball screw or other motion transmission and output shaft of the first and second energy harvester to rotate, the one-way clutch to disengage from the output shaft, and disconnect the generator from the gearhead.

15. The energy harvesting railroad tie according to claim 14 , wherein:
the first energy harvester is disposed at a first side of the energy harvesting railroad tie; and
the second energy harvester is disposed at a second side of the energy harvesting railroad tie.

16. The energy harvesting railroad tie according to claim 14 , wherein the one-way clutch is an only one-way clutch of the first and second energy harvesters.

17. The energy harvesting railroad tie according to claim 14 , further comprising a battery electrically coupled to the first and second energy harvesters, the first and se

Assignees

• Virginia Tech Intellectual Properties Inc

Inventors

• Pan Yu
• Zuo Lei
• Ahmadian Mehdi

Classifications

• H02J7/70

  characterised by the mechanical construction · CPC title

• E01B26/00

  Tracks or track components not covered by any one of the preceding groups · CPC title

• H02J50/001

  Energy harvesting or scavenging · CPC title

• H02J7/32

  for charging batteries from a charging set comprising a non-electric prime mover {rotating at constant speed} · CPC title

• E01B3/00

  Transverse or longitudinal sleepers (for switches or crossings E01B7/22); Other means resting directly on the ballastway for supporting rails · CPC title