Method of controlling a planar drive system and planar drive system

Patent metadata

Field	Value
Publication number	US-12088168-B2
Application number	US-202217900339-A
Country	US
Kind code	B2
Filing date	Aug 31, 2022
Priority date	Apr 2, 2020
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

A method for controlling a planar drive system includes generating a position allocating function, in an allocation generating step; measuring a plurality of measuring values of the magnetic rotor field by magnetic field sensors for a position of the rotor relative to the stator module, in a magnetic rotor field determining step; applying the position determination function to the plurality of measuring values of the magnetic rotor field of the plurality of magnetic field sensors, in a measuring value analysis step; and determining the position of the rotor relative to the stator module on the basis of the measurements of the magnetic rotor field measured by the plurality of magnetic field sensors and based on the allocations of the position allocating function, in a position determining step. The application further relates to such a planar drive system.

First claim

The invention claimed is:

1. A method for controlling a planar drive system,
wherein the planar drive system comprises at least a control unit, a stator module and a rotor,
wherein the stator module is configured to generate magnetic stator fields for electrically controlling the rotor,
wherein the rotor comprises a magnet arrangement for generating a magnetic rotor field,
wherein a magnetic coupling between the rotor and the stator module is achievable via the magnetic stator fields and the magnetic rotor field,
wherein the stator module comprises a sensor module with a plurality of magnetic field sensors for determining a position of the rotor,
wherein the magnetic field sensors are arranged in a two-dimensional array at the stator module, and
wherein each magnetic field sensor is set up to determine the magnetic rotor field for a spatial area in the two-dimensional array;
the method comprising:
generating a position allocating function in an allocation generating step, wherein the position allocating function is configured to allocate a position of the rotor relative to the stator module to a plurality of measuring values of the magnetic rotor field of a plurality of magnetic field sensors of the sensor module;
measuring a plurality of measuring values of the magnetic rotor field by magnetic field sensors of the sensor module for a position of the rotor relative to the stator module, in a magnetic rotor field determining step;
applying the position allocating function to the plurality of measuring values of the magnetic rotor field of the magnetic field sensors of the sensor module, in a measuring value analysis step; and
determining the position of the rotor relative to the stator module by the position allocating function, in a position determining step.

2. The method according to claim 1 , wherein the allocation generating step comprises:
measuring a plurality of measuring values of the magnetic rotor field by a magnetic field measuring device in a magnetic rotor field measuring step, wherein a three-dimensional measurement of the magnetic rotor field is determined by the plurality of measuring values of the magnetic rotor field; and
determining, on the basis of the three-dimensional measurement of the magnetic rotor field, a plurality of values of the magnetic rotor field for a plurality of magnetic field sensors of the sensor module for a plurality of positions of the rotor relative to the stator module in a sensor value determining step, wherein for each of the plurality of positions of the rotor relative to the stator module, a value of the magnetic rotor field is assigned to each magnetic field sensor of the plurality of magnetic field sensors of the sensor module according to the three-dimensional measurement of the magnetic rotor field.

3. The method according to claim 2 , wherein in the magnetic rotor field measuring step the three-dimensional measurement of the magnetic rotor field is realized by a three-dimensional array of discrete measurement points of the magnetic rotor field.

4. The method according to claim 2 , wherein the magnetic field measuring arrangement is moveable in three spatial dimensions and comprises a single magnetic field sensor unit and/or a one-dimensional array of magnetic field sensor units and/or a two-dimensional array of magnetic field sensor units and/or a three-dimensional array of magnetic field sensor units, and wherein the three-dimensional array of discrete measuring points is implemented by measurements of the magnetic field sensor units of the magnetic field sensor arrangement movable in three spatial dimensions.

5. The method according to claim 2 , wherein the three-dimensional measurement of the magnetic rotor field comprises a model description of the three-dimensional array of discrete measurement points, and wherein the model description comprises an interpolation of the three-dimensional array of discrete measurement points.

6. The method according to claim 1 , wherein the magnetic rotor field determining step comprises:
selecting magnetic field sensors from the magnetic field sensors of the sensor module to determine the magnetic rotor field in a magnetic field sensor selecting step, wherein a determination of the sensor magnetic field is limited to the selected magnetic field sensors.

7. The method according to claim 1 , wherein the position allocating function is configured as an artificial neural network, further comprising:
training the neural network on the values of the magnetic rotor field for the plurality of magnetic field sensors of the sensor module determined in the sensor value determining step for the plurality of positions of the rotor relative to the stator module in a training step,
wherein the neural network is configured by the training to allocate a position of the rotor relative to the stator module to the plurality of measuring values of the magnetic rotor field measured in the magnetic rotor field determining step based on the values of the magnetic rotor field determined in the sensor value determining step for the plurality of positions of the rotor relative to the stator module.

8. The method according to claim 1 , wherein the planar drive system comprises at least a further rotor, the further rotor having a further magnetic rotor field, further comprising:
generating a further position allocating function in the allocation generating step, wherein the further position allocating function comprises a plurality of further allocations between positions of the further rotor relative to the stator module and measuring values of the further magnetic rotor field from a plurality of magnetic field sensors of the sensor module, and wherein in each further allocation of the further position allocating function for a position of the further rotor relative to the stator module, a value of the further magnetic rotor field is uniquely allocated to each magnetic field sensor of the plurality of magnetic field sensors of the sensor module;
measuring a plurality of readings of the further magnetic rotor field by magnetic field sensors of the sensor module for a position of the further rotor relative to the stator module in the magnetic rotor field determining step;
applying the further position allocating function to the plurality of measuring values of the further magnetic rotor field of the magnetic field sensors in the measuring value analysis step, wherein in each further allocation of the further position allocating function for a position of the further rotor relative to the stator module, a value of the further magnetic rotor field is uniquely allocated to each magnetic field sensor of the plurality of magnetic field sensors of the sensor module; and
determining the position of the further rotor relative to the stator module on the basis of the measuring values of the further magnetic rotor field measured by the magnetic field sensors and on the basis of the further allocations of the further position allocating function in the position determining step.

9. The method according to claim 1 , further comprising:
creating an allocation data set in an allocation data set creating step, the allocation data set comprising the position allocating function determined in the allocation generating step and/or corresponding allocations between positions of the rotor relative to the stator module and measuring values of the magnetic rotor field from a plurality of magnetic field sensors of the sensor module.

10. The method according to claim 1 , further comprising:
creating a magnetic rotor field data set in a magnetic rotor field data set creating step,
wherein the magnetic rotor field data set comprises the measuring values of the mag

Assignees

• Beckhoff Automation Gmbh

Inventors

• Neumann Klaus
• Bentfeld Lukas
• Maguire Keir
• Kaulmann Tim
• Jurke Benjamin

Classifications

• H02P23/0018

  using neural networks · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K11/215

  Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements · CPC title

• G01D5/145

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title

• H02K2201/18

  Machines moving with multiple degrees of freedom · CPC title