Hybrid redox fuel cell system

Patent metadata

Field	Value
Publication number	US-12087984-B2
Application number	US-202217929627-A
Country	US
Kind code	B2
Filing date	Sep 2, 2022
Priority date	Sep 20, 2021
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

A hybrid redox fuel cell system includes a hybrid redox fuel cell and an electrochemical cell. The hybrid redox fuel cell includes an anode side through which hydrogen is flowed and a cathode side through which liquid electrolyte is flowed, the liquid electrolyte including a metal ion at a higher oxidation state and the metal ion at a lower oxidation state. An anode side of the electrochemical cell is fluidly connected to the cathode side of the hybrid redox fuel cell. At the hybrid redox fuel cell, power is generated by reducing the metal ion at the higher oxidation state to the lower oxidation state at the cathode side while oxidizing the reductant at the anode side. At the anode side of the electrochemical cell, the metal ion at the lower oxidation state is oxidized to the higher oxidation state while the power is generated.

First claim

The invention claimed is:

1. A hybrid redox fuel cell system, comprising:
a hybrid redox fuel cell including an anode side through which a reductant is flowed, and a cathode side through which a liquid electrolyte is flowed; and
an electrochemical cell, wherein an anode side of the electrochemical cell is fluidly coupled to the cathode side of the hybrid redox fuel cell,
wherein,
the liquid electrolyte includes a metal ion at a higher oxidation state and the metal ion at a lower oxidation state,
at the hybrid redox fuel cell, power is generated by reducing the metal ion at the higher oxidation state to the lower oxidation state at the cathode side while oxidizing the reductant at the anode side, and
at the anode side of the electrochemical cell, the metal ion at the lower oxidation state is oxidized to the higher oxidation state while the power is generated at the hybrid redox fuel cell.

2. The hybrid redox fuel cell system of claim 1 , wherein the hybrid redox fuel cell includes a hydrogen-ferric/ferrous ion hybrid redox fuel cell, the reductant includes hydrogen gas, the metal ion at the lower oxidation state includes ferrous ion, and the metal ion at the higher oxidation state includes ferric ion.

3. The hybrid redox fuel cell system of claim 1 , further comprising a pump positioned between the hybrid redox fuel cell and the anode side of the electrochemical cell, wherein the pump directs the liquid electrolyte from the cathode side of the hybrid redox fuel cell to the anode side of the electrochemical cell, without directing the liquid electrolyte to the cathode side of the electrochemical cell.

4. The hybrid redox fuel cell system of claim 3 , wherein, the pump directs the liquid electrolyte, upon exiting the anode side of the electrochemical cell, to the cathode side of the hybrid redox fuel cell, without directing the liquid electrolyte to the anode side of the hybrid redox fuel cell.

5. The hybrid redox fuel cell system of claim 4 , wherein a concentration of the metal ion at the higher oxidation state is higher in the liquid electrolyte directed from the anode side of the electrochemical cell to the cathode side of the hybrid redox fuel cell than the concentration of the metal ion at the higher oxidation state in the liquid electrolyte directed from the cathode side of the hybrid redox fuel cell to the anode side of the electrochemical cell.

6. The hybrid redox fuel cell system of claim 4 , wherein a rate of reduction of the metal ion at the higher oxidation state to the lower oxidation state at the cathode side of the hybrid redox fuel cell is balanced with the rate of oxidation of the metal ion at the lower oxidation state to the higher oxidation state at the anode side of the electrochemical cell.

7. The hybrid redox fuel cell system of claim 6 , further comprising a regeneration gas source, wherein oxygen gas is directed from the regeneration gas source to the cathode side of the electrochemical cell.

8. The hybrid redox fuel cell system of claim 7 , further comprising an electrical load conductively coupled to the electrochemical cell, wherein supplying a current from the electrical load to the electrochemical cell increases oxidation of the metal ion at the lower oxidation state to the higher oxidation state at the anode side of the electrochemical cell and increases reduction of the oxygen gas at the cathode side of the electrochemical cell.

9. A method of operating a hybrid redox fuel cell system, the method comprising:
recirculating a liquid electrolyte between a cathode of a hybrid redox fuel cell of the hybrid redox fuel cell system and an anode of an electrochemical cell, wherein the liquid electrolyte includes a metal ion at a higher oxidation state and the metal ion at a lower oxidation state;
reducing the metal ion at the higher oxidation state to the lower oxidation state at the cathode of the hybrid redox fuel cell; and
oxidizing the metal ion at the lower oxidation state to the higher oxidation state at the anode of the electrochemical cell, wherein
a rate of reducing the metal ion at the higher oxidation state to the lower oxidation state at the cathode of the hybrid redox fuel cell is equal to a rate of oxidizing the metal ion at the lower oxidation state to the higher oxidation state at the anode of the electrochemical cell.

10. The method of claim 9 , further comprising supplying hydrogen to an anode of the hybrid redox fuel cell and generating power from the hybrid redox fuel cell by oxidizing the hydrogen at the anode of the hybrid redox fuel cell while reducing the metal ion at the higher oxidation state to the lower oxidation state at the cathode of the hybrid redox fuel.

11. The method of claim 9 , further comprising supplying oxygen to a cathode of the electrochemical cell and reducing the oxygen at the cathode of the electrochemical cell while oxidizing the metal ion at the lower oxidation state to the higher oxidation state at the anode of the electrochemical cell.

12. The method of claim 9 , wherein recirculating the liquid electrolyte between the cathode of the hybrid redox fuel cell and the anode of the electrochemical cell includes directing the liquid electrolyte from the cathode of the hybrid redox fuel cell to the anode of the electrochemical cell, and directing the liquid electrolyte from the anode of the electrochemical cell to the cathode of the hybrid redox fuel cell, without flowing the liquid electrolyte to an anode of the hybrid redox fuel cell or a cathode of the electrochemical cell.

13. The method of claim 12 , further comprising increasing a current supplied to the electrochemical cell from an external load responsive to when a rate of reduction of the metal ion at the higher oxidation state to the lower oxidation state at the cathode of the hybrid redox fuel cell is higher than the rate of oxidizing the metal ion at the lower oxidation state to the higher oxidation state at the anode of the electrochemical cell.

14. The method of claim 13 , wherein directing the liquid electrolyte from the anode of the electrochemical cell to the cathode of the hybrid redox fuel cell includes recycling a portion of the liquid electrolyte back to the anode of the electrochemical cell prior to directing the portion of the liquid electrolyte from the anode of the electrochemical cell to the cathode of the hybrid redox fuel cell.

15. The method of claim 14 , further comprising increasing the portion of the liquid electrolyte recycled back to the anode of the electrochemical cell in response to a concentration of the metal ion at the higher oxidation state in the liquid electrolyte at the cathode of the hybrid redox fuel cell being less than a threshold concentration.

16. A hybrid redox fuel cell system, comprising:
a hybrid redox fuel cell;
an electrochemical cell, wherein a cathode of the hybrid redox fuel cell is fluidly coupled to an anode of the electrochemical cell; and
a controller including instructions stored in non-transitory memory thereon, the instructions executable to:
recirculate a liquid electrolyte between the cathode of the hybrid redox fuel cell and the anode of the electrochemical cell, wherein the liquid electrolyte includes a metal ion at a higher oxidation state and the metal ion at a lower oxidation state;
reduce the metal ion at the higher oxidation state to the lower oxidation state at the cathode of the hybrid redox fuel cell; and
oxidize the metal ion at the lower oxidation state to the higher oxidation state at the anode of the electrochemical cell.

17. The hybrid redox fuel cell system of claim 16 , wherein

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Evans Craig

Classifications

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title

• H01M8/0693

  Treatment of the electrolyte residue, e.g. reconcentrating · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title