System and method for producing power and/or chemicals from coal

Patent metadata

Field	Value
Publication number	US-12087979-B2
Application number	US-202117327108-A
Country	US
Kind code	B2
Filing date	May 21, 2021
Priority date	May 21, 2021
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

A system and a method are provided for producing electricity and/or chemicals. The system includes a gasifier, a controller, a solid oxide fuel cell (SOFC) power unit, and a chemical synthesis unit. The gasifier converts a fossil fuel, oxygen, and water into a syngas comprising hydrogen and carbon monoxide. The controller is used to control distribution of the hydrogen into a first portion and a second portion. The solid oxide fuel cell (SOFC) power unit receives the first portion of hydrogen and compressed air or oxygen, and generates electricity using the first portion of hydrogen. The chemical synthesis unit receives the second portion of hydrogen. The second portion of hydrogen is used for chemical synthesis.

First claim

What is claimed is:

1. A system, comprising:
a gasifier configured to convert a fossil fuel, oxygen, and water into a syngas comprising hydrogen and carbon monoxide;
a controller configured to control distribution of the hydrogen into a first portion and a second portion;
a solid oxide fuel cell (SOFC) power unit configured to receive the first portion of hydrogen and compressed air or oxygen, and generate electricity using the first portion of hydrogen; and
a chemical synthesis unit configured to receive the second portion of hydrogen and perform chemical synthesis using the second portion of hydrogen,
wherein the controller is configured to adjust the ratio of the first portion to the second portion of hydrogen based on a grid baseload and a percent load of the SOFC power unit,
wherein the controller comprises one or more processor and at least one tangible, non-transitory machine readable medium encoded with one or more programs configured to adjust a ratio of the first portion to the second portion of hydrogen,
wherein the ratio of the first portion to the second portion of hydrogen is controlled by the controller, and a percentage of the first portion of hydrogen is a product of the grid baseload and the percent load of the SOFC power unit.

2. The system of claim 1 , wherein the fossil fuel is coal.

3. The system of claim 1 , further comprising a cleanup apparatus fluidly coupled to the gasifier and configured to remove sulfur in the syngas from the gasifier.

4. The system of claim 1 , further comprising a water gas shift (WGS) reactor configured to convert some or all of the carbon monoxide in the syngas with water into carbon dioxide so as to increase the content of the hydrogen in the syngas.

5. The system of claim 4 , further comprising a separator fluidly coupled to the WGS reactor and configured to remove carbon dioxide in the syngas for sequestration.

6. The system of claim 1 , further comprising an air separation unit (ASU) configured to separate oxygen and nitrogen from air, and provide the oxygen into the gasifier and provide the nitrogen to the chemical synthesis unit.

7. The system of claim 1 , wherein the chemical synthesis unit is configured to produce ammonia.

8. The system of claim 1 , further comprising a combustor coupled to the SOFC power unit and configured to burn off a syngas residue from the SOFC power unit, and a heat recovery steam generator (HRSG) configured to use heat recovered from the gasifier, the SOFC power unit, and the combustor.

Assignees

• China Energy Investment Corp Ltd
• Nat Inst Clean & Low Carbon Energy

Inventors

• Singh Surinder
• Ku Anthony
• Lemmon John
• Xu Wayne Qiang

Classifications

• H01M4/905

  specially used in fuel cell operating at high temperature, e.g. SOFC · CPC title

• H01M4/9025

  Oxides specially used in fuel cell operating at high temperature, e.g. SOFC · CPC title

• H01M4/9033

  Complex oxides, optionally doped, of the type M1MeO3, M1 being an alkaline earth metal or a rare earth, Me being a metal, e.g. perovskites · CPC title

• H01M8/0618

  Reforming processes, e.g. autothermal, partial oxidation or steam reforming · CPC title

• H01M8/06

  Combination of fuel cells with means for production of reactants or for treatment of residues (regenerative fuel cells H01M8/18) · CPC title