Determining thermal conditions in a pipeline

Patent metadata

Field	Value
Publication number	US-12085236-B2
Application number	US-202117348486-A
Country	US
Kind code	B2
Filing date	Jun 15, 2021
Priority date	Jun 15, 2021
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

Techniques for determining a thermal condition of a pipeline include identifying a pipeline that carries a first fluid at a first temperature that includes a tubular conduit that includes a bore that carries the first fluid, and a layer of insulation installed over the tubular conduit; circulating a second fluid at a second temperature from a bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore; based on circulating the second fluid into the bore, detecting a thermal gradient between the first fluid carried in the bore and the tubular conduit or the layer of insulation at a particular location of the pipeline; and based on the detected thermal gradient, determining a presence of at least one of water or water vapor between the tubular conduit and the layer of insulation at the particular location of the pipeline.

First claim

What is claimed is:

1. A method for determining a thermal condition of a pipeline, comprising:
identifying a pipeline that carries a first fluid at a first temperature, the pipeline comprising:
a tubular conduit that comprises a bore that carries the first fluid, and
a layer of insulation installed over an exterior surface of the tubular conduit;

circulating a second fluid that is separate from the first fluid from a bypass conduit that is external to the layer of insulation and is fluidly coupled to a source of the second fluid and to the tubular conduit through the layer of insulation into the bore to mix with the first fluid, the second fluid at a second temperature different than the first temperature and having a composition substantially similar to the first fluid;
based on circulating the second fluid into the bore, detecting a thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline; and
based on the detected thermal gradient, determining a presence of at least one of water or water vapor between the exterior surface of the tubular conduit and the layer of insulation at the particular location of the pipeline.

2. The method of claim 1 , wherein the first and second fluids comprise a hydrocarbon fluid.

3. The method of claim 2 , wherein a difference between the first temperature and the second temperature is at least 0.4° C.

4. The method of claim 2 , wherein the pipeline further comprises a cladding installed over an exterior surface of the layer of insulation, the method further comprising:
detecting the thermal gradient between the first fluid carried in the bore and the cladding at the particular location of the pipeline.

5. The method of claim 2 , wherein detecting the thermal gradient comprises generating a graphical representation of the thermal gradient with an infrared (IR) camera.

6. The method of claim 2 , wherein the tubular conduit comprises a metallic tubular conduit.

7. The method of claim 6 , further comprising, based on the presence of at least one of water or water vapor between the exterior surface of the tubular conduit and the layer of insulation at the particular location of the pipeline, determining a location of potential corrosion under insulation (CUI) in the metallic tubular conduit at the particular location of the pipeline.

8. The method of claim 2 , wherein circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore comprises circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore at a time instant of one of sunrise or sunset, and
detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline comprises detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at the particular location of the pipeline subsequent to the circulating at the time instant.

9. The method of claim 2 , wherein circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore comprises circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore at a time instant of a shutdown or a startup, and
detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline comprises detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline subsequent to the circulating at the time instant.

10. The method of claim 2 , wherein the first temperature is between:
−4° C. and 175° C.; or
120° C. and 350° C.

11. The method of claim 2 , wherein circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore comprises forcibly circulating the second fluid with at least one pump or at least one fan positioned in fluid communication with the bypass conduit.

12. The method of claim 1 , wherein a difference between the first temperature and the second temperature is at least 0.4° C.

13. The method of claim 1 , wherein the pipeline further comprises a cladding installed over an exterior surface of the layer of insulation, the method further comprising:
detecting the thermal gradient between the first fluid carried in the bore and the cladding at the particular location of the pipeline.

14. The method of claim 1 , wherein detecting the thermal gradient comprises generating a graphical representation of the thermal gradient with an infrared (IR) camera.

15. The method of claim 1 , wherein the tubular conduit comprises a metallic tubular conduit.

16. The method of claim 15 , further comprising, based on the presence of at least one of water or water vapor between the exterior surface of the tubular conduit and the layer of insulation at the particular location of the pipeline, determining a location of potential corrosion under insulation (CUI) in the metallic tubular conduit at the particular location of the pipeline.

17. The method of claim 15 , wherein the pipeline further comprises a cladding installed over an exterior surface of the layer of insulation, the method further comprising:
detecting the thermal gradient between the first fluid carried in the bore and the cladding at the particular location of the pipeline.

18. The method of claim 17 , wherein circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore comprises circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore at a time instant of a shutdown or a startup, and
detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline comprises detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline subsequent to the circulating at the time instant.

19. The method of claim 1 , wherein circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore comprises circulating the second fluid from the bypass conduit that is fluidly coupled to the tubular conduit through the layer of insulation into the bore at a time instant of one of sunrise or sunset, and
detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at a particular location of the pipeline comprises detecting the thermal gradient between the first fluid carried in the bore and at least one of the tubular conduit or the layer of insulation at the particular location of the pipeline subsequent to the circulating at the time instant.

20. The method of claim 1 , wherein cir

Assignees

• Saudi Arabian Oil Co

Inventors

• Alsaiari Hamad
• Alshehri Ali
• Amer Ayman
• Meshaikhis Ali

Classifications

• F16L59/143

  Pre-insulated pipes · CPC title

• G01M99/002

  Thermal testing (flaw detection G01N25/72) · CPC title

• F16L58/00

  Protection of pipes or pipe fittings against corrosion or incrustation (compound tubes F16L9/14) · CPC title

• F17D5/00

  Protection or supervision of installations (arrangements for protecting foundations E02D31/00; protecting pipes from damage or internal or external wear F16L57/00, against corrosion and scale F16L58/00; investigation of the fluid-tightness of structures G01M3/00) · CPC title

• G01M3/38

  by using light (G01M3/02 takes precedence) · CPC title