Insert for a wind turbine blade root

Patent metadata

Field	Value
Publication number	US-12085054-B2
Application number	US-202218055454-A
Country	US
Kind code	B2
Filing date	Nov 15, 2022
Priority date	Dec 8, 2017
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

An insert ( 105 ) for a wind turbine blade root. The insert ( 105 ) has a bushing ( 40 ) and an outer surface with circumferential annular grooves ( 68 ). A transition layer ( 102 ) is built up around the bushing ( 40 ). The transition layer ( 102 ) has fibrous material sheet layers and filamentary material windings ( 80 ) in the grooves which alternate with fibrous plies ( 98 ) covering the grooves ( 68 ). Each fibrous ply ( 98 ) is anchored into the grooves ( 68 ) by the windings ( 80 ). Fibrous battens ( 148 ) are fitted around the transition layer ( 102 ) to form an insert body ( 108 ). Each batten ( 148 ) has a deltoid cross-section so that the battens give the insert a quadrilateral or trapezoidal cross-section.

First claim

The invention claimed is:

1. An insert for a wind turbine blade root, comprising:
a bushing that extends between an end region defining an end face and an opposite body region defining a bushing end, the bushing including a bore extending a length from the end face along a main axis of the bushing, the bore having an internal thread that extends for a portion of the length of the bore, the internal thread having a first end adjacent the end face and an opposite second end located further from the end face compared to the first end, and the portion of the total length of the bore that the internal thread extends is less than 50% of the length of the bore.

2. The insert according to claim 1 , wherein the body region includes an outer surface with circumferential grooves.

3. The insert according to claim 2 , further comprising a transition layer including fibrous plies covering the outer surface of the bushing and windings over each fibrous ply such that each fibrous ply is anchored into the circumferential grooves by an associated set of windings, wherein successive plies alternate with each set of windings.

4. The insert according to claim 3 , further comprising an insert body that surrounds the transition layer.

5. The insert according to claim 3 , wherein each set of windings includes multiple windings per circumferential groove.

6. The insert according to claim 5 , wherein a first set of windings has a number of windings per circumferential groove anchoring a first fibrous layer that is greater than a number of windings per circumferential groove of a second set of windings anchoring a second fibrous layer that is positioned closer to the bushing compared to the first fibrous layer.

7. The insert according to claim 3 , wherein each winding comprises a bundle of filaments, and the number of filaments per circumferential groove applied over successive fibrous plies increases in a radial direction away from the bushing.

8. The insert according to claim 1 , wherein the bore includes a first portion and a second portion, the first portion being adjacent the end face of the bushing and including the internal thread.

9. The insert according to claim 8 , wherein the first portion of the bore includes a length that is less than 50% of the length of the bore.

10. The insert according to claim 8 , wherein the second portion of the bore is threadless.

11. The insert according to claim 1 , wherein the first end of the internal thread is spaced away from the end face of the bushing.

12. The insert according to claim 1 , wherein the bore is a blind bore.

13. The insert according to claim 1 , wherein the bushing end includes a recess configured to receive a core of the insert.

14. The insert according to claim 13 , wherein the bore and the recess are separated by a plug.

15. The insert according to claim 1 , wherein a minimum outer diameter of the end region of the bushing is larger compared to a minimum outer diameter of the body region of the bushing.

16. A wind turbine blade, comprising:
a root and a tip, the wind turbine blade extending from the root to the tip; and
a plurality of inserts according to claim 1 embedded in the root.

17. An insert for a wind turbine blade root, comprising:
an insert body; and
a bushing embedded in the insert body, the bushing including an end region defining an end face and an opposite body region defining a bushing end, the bushing including a bore extending a length from the end face along a main axis of the bushing, the bore having an internal thread that extends for a portion of the length of the bore, the internal thread having a first end adjacent the end face and an opposite second end located further from the end face compared to the first end, and a minimum outer diameter of the end region of the bushing is larger compared to a minimum outer diameter of the body region of the bushing.

18. The insert according to claim 17 , wherein the portion of the total length of the bore that the internal thread extends is less than 50% of the length of the bore.

19. The insert according to claim 17 , wherein the insert body includes two or more fibrous battens fitted around the bushing, wherein each batten has a deltoid cross-section so that the battens give the insert a quadrilateral cross-section.

20. The insert according to claim 17 , further comprising a fibrous transition layer between the bushing and the insert body.

21. The insert according to claim 17 , further comprising a fibrous outer shell around the insert body.

Assignees

• Vestas Wind Sys As

Inventors

• Smith Jonathan
• Smith James
• Ernst Robert
• Folsom Mark

Classifications

• F05B2230/21

  by casting · CPC title

• F03D1/0675

  of the blades · CPC title

• B29L2031/7504

  Turbines · CPC title

• B29L2031/085

  Wind turbine blades · CPC title

• B29K2105/20

  Inserts · CPC title