High-carbon biogenic reagents and uses thereof

Patent metadata

Field	Value
Publication number	US-12084623-B2
Application number	US-202117314759-A
Country	US
Kind code	B2
Filing date	May 7, 2021
Priority date	Apr 15, 2011
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.

First claim

What is claimed is:

1. A biogenic blast furnace addition composition comprising:
at least about 85 wt % total carbon;
at most 5 wt % hydrogen;
at most 1 wt % nitrogen;
about 0.2 wt % sulfur;
at most about 1.5 wt % volatile matter;
at most about 13 wt % ash;
at most about 8 wt % moisture;
about 0.035 wt % phosphorus;
a CRI value of about 30;
an additive selected from a metal, a metal oxide, a metal hydroxide, a metal halide, an acid or a salt thereof, a base or a salt thereof, or a combination thereof; and
dimensions from about 5 cm to about 25 cm.

Assignees

• Carbon Tech Holdings Llc

Inventors

• Despen Daniel J
• Mennell James A
• Filips Steve

Classifications

• C10B57/06

  containing additives · CPC title

• C01B32/312

  Preparation · CPC title

• C01B32/318

  characterised by the starting materials · CPC title

• C21C5/52

  Manufacture of steel in electric furnaces {(C21C5/005 takes precedence)} · CPC title

• C10L5/442

  Wood or forestry waste · CPC title