Cable robot

Patent metadata

Field	Value
Publication number	US-12084317-B2
Application number	US-202117443221-A
Country	US
Kind code	B2
Filing date	Jul 22, 2021
Priority date	Jan 23, 2019
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

The invention relates to a cable robot for creating a structure or manipulating a workpiece, comprising a working head which is suspended on a support structure having at least three support columns by a system of cables having at least three control cables, wherein cable winches are provided for adjusting the control cables relative to the support structure and/or relative to the working head, and they can be actuated by an electronic control device for moving the working head, wherein the support columns of the support structure are luffingly and/or telescopically arranged on a revolving stage, which has a ballast weight for absorbing a tilting moment introduced into the respective support column by the system of cables and which is arranged on an undercarriage such that it can rotate about an upright revolving stage axis, said undercarriage having a chassis and being configured such that it can move with the revolving stage and the downwardly luffing and/or retracted support column.

First claim

We claim:

1. A cable robot for creating a structure or manipulating a workpiece, comprising:
a working head suspended on a support structure having at least three support columns by a system of cables having at least three control cables;
cable winches for adjusting the at least three control cables relative to the support structure and/or relative to the working head, wherein the cable winches are configured to be actuated by an electronic control device for moving the working head; and
a luffing drive comprising at least one luffing cylinder,
wherein the at least three support columns of the support structure are luffingly arranged on a revolving stage such that each of the at least three support columns is pivotable at one end about a horizontal axis such that each of the at least three support columns has a lying-down transport position and an upright working position, wherein each of the at least three support columns is pivotable from the lying-down transport position to the upright working position, wherein each of the at least three support columns is pivotable from the upright working position to the lying-down transport position, wherein the luffing drive is on the revolving stage for luffing each of the at least three support columns into the upright working position from the lying-down transport position, wherein the revolving stage has a ballast weight for absorbing a tilting moment introduced into the respective support column by the system of cables, wherein the revolving stage is arranged on an undercarriage such that the ballast weight can rotate about an upright revolving stage axis, wherein the undercarriage comprises a chassis and is configured so the undercarriage can move with the revolving stage and the at least three support columns when in a retracted configuration,
wherein at least one of the at least three support columns comprises a tower of a revolving tower crane, wherein the revolving tower crane supports a crane boom from which a hoist cable with a lifting hook extends, wherein a trolley over which a hoisting rope extends is mounted on the crane boom so as to be movable,
wherein the revolving tower crane is configured as a bottom-slewer, wherein the tower of the revolving tower crane is mounted with a tower lower end portion on the revolving stage,
wherein the luffing drive is configured to luff the tower of the revolving tower crane relative to the revolving stage, wherein the tower of the revolving tower crane is configured to revolve about the upright revolving stage axis together with the revolving stage,
wherein the revolving tower crane is configured as a mobile crane, wherein the tower of the revolving tower crane is mounted on the undercarriage having the chassis which can be moved together with the tower of the revolving tower crane.

2. The cable robot of claim 1 , wherein the undercarriage comprises a travel drive for driving at least one chassis axle, and wherein the travel drive comprises an engine and/or an electric motor, and at least one steerable chassis axle.

3. The cable robot of claim 1 , wherein the at least three control cables are configured as high-strength fibre ropes comprising synthetic fibres.

4. The cable robot of claim 1 , wherein the electronic control device comprises:
a sensor device for detecting positions and/or orientations of the at least three support columns and/or articulation points provided thereon for the system of cables relative to one another, and
an adaptation and/or correction module for adapting and/or correcting control commands for adjustment of the cable winches as a function of the detected positions and/or orientations of the at least three support columns and/or the articulation points provided thereon relative to one another.

5. The cable robot of claim 4 , wherein the sensor device comprises distance sensors for detecting a horizontal distance of the at least three support columns relative to one another and/or relative to a predetermined ambient point, and wherein the adjustment and/or correction module of the electronic control device adjusts and/or corrects the control commands for the winch adjustment on the basis of the detected horizontal distances.

6. The cable robot of claim 5 , wherein the sensor device comprises height sensors for determining the height position of the at least three support columns and/or the articulation points for the system of columns relative to one another and/or relative to the level of a predetermined ambient point, and wherein the adaptation and/or correction module of the electronic control device is configured to carry out the control commands for the winch adjustment of the cable winches as a function of the determined height positions of the at least three support columns and/or of the articulation points mounted thereon.

7. The cable robot of claim 1 , wherein the electronic control device comprises a central control unit which communicates with local control units on mobile support column units and is configured to control the cable winches on the mobile support column units, wherein the central control unit provides the local control units with desired values for cable adjustment and/or winch adjustment.

8. The cable robot of claim 1 , further comprising two articulation points on each of the at least three support columns for articulation of two control cables, wherein the two articulation points are offset in height from one another so the two control cables on the respective support column extend in a common upright plane offset in height from one another relative to the working head.

9. The cable robot of claim 8 , wherein the two articulation points are arranged in upper and lower end portions of the respective support column so that one of the two control cables pulls the working head upwards and the other of the two control cables pulls the working head downwards.

10. The cable robot of claim 1 , wherein the at least three control cables on the at least three support columns are diverted at articulation points therein by cable pulleys and guided to the cable winches, wherein the cable winches are in the area of the column base and/or on the revolving stage.

11. The cable robot of claim 1 , wherein the at least three support columns are supported exclusively on the revolving stage and/or are configured to be free of ground bracing anchored in the ground.

12. The cable robot of claim 1 , wherein the system of cables is spanned by three support columns and a tower of a revolving tower crane.

13. The cable robot of claim 7 , wherein the control device comprises a monitoring module for monitoring the stability of mobile support column units, wherein the monitoring module is configured to monitor a respective tilting moment which is introduced by the system of cables via a respective support column into the respective mobile support column unit and to compare it with a permissible tilting moment.

14. A cable robot for creating a structure or manipulating a workpiece, comprising:
a working head suspended on a support structure having at least three support columns by a system of cables having at least three control cables; and
cable winches for adjusting the at least three control cables relative to the support structure and/or relative to the working head, wherein the cable winches are configured to be actuated by an electronic control device for moving the working head, wherein the at least three support columns of the support structure are luffingly and/or telescopically arranged on a revolving stage which has a ballast weight for absorbing a tilting moment introduced into the respective support column by the sy

Assignees

• Liebherr Werk Biberach Gmbh

Inventors

• Bramberger Robert

Classifications

• E04G21/16

  Tools or apparatus (devices for erecting fences E04H17/26) · CPC title

• E04G21/02

  Conveying or working-up concrete or similar masses able to be heaped or cast (in connection with finishing work E04F; construction and surfacing of floorings made of similar material to roads or pavements E01C; in connection with barrages E02B7/00; in connection with foundations E02D15/00; composition of concrete C04B; working concrete in general, e.g. mixing machines B28C) · CPC title

• B66C13/46

  Position indicators for suspended loads or for crane elements · CPC title

• B25J9/0078

  actuated by cables · CPC title

• B66C13/08

  for depositing loads in desired attitudes or positions · CPC title