System for providing welding type power on multiple outputs

Patent metadata

Field	Value
Publication number	US-12083635-B2
Application number	US-202117165613-A
Country	US
Kind code	B2
Filing date	Feb 2, 2021
Priority date	Jan 30, 2018
Publication date	Sep 10, 2024
Grant date	Sep 10, 2024

Abstract

A method and apparatus for providing welding type power on one of at least two output terminals is disclosed. Input power is received and welding type power is derived and provided by a shared power circuit. The welding type power is provided across a shared terminal and only two process terminals in response to a desired process. The desired process can be set bu user input, feedback, or sensing working connections. The process terminal is selected by selectively opening and closing at least two controllable switches.

First claim

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. A welding type system for providing welding type power, comprising:
a process selection input;
a first process output terminal;
a second process output terminal;
a shared process output terminal;
a welding type power circuit configured to convert input power to produce welding type power, and to output the welding type power to the shared output terminal and one of the first process output terminal or the second process output terminal at a given time; and
a controller configured to:
control, via a first controllable switch, output of the welding type power to the shared process output terminal and to a first one of the first process output terminal or the second process output terminal, the first one of the first process output terminal or the second process output terminal being selected in response to the process selection input; and
prevent, via a second controllable switch, the other one of the first process output terminal or the second process output terminal from receiving the welding type power while the first one of the first process output terminal or the second process output terminal is receiving the welding type power.

2. The welding type system as defined in claim 1 , wherein the controller is configured to, at a second time:
control, via the second controllable switch, output of the welding type power to the shared process output terminal and to the other one of the first process output terminal or the second process output terminal, in response to the process selection input; and
prevent, via the first controllable switch, the first one of the first process output terminal or the second process output terminal from receiving the welding type power while the other one of the first process output terminal or the second process output terminal is receiving the welding type power.

3. The welding type system as defined in claim 1 , wherein the shared output terminal is a work terminal.

4. The welding type system as defined in claim 1 , wherein the first process output terminal is a push and twist style receptacle and the second process output terminal is connectable to a wire feeder, and wherein the first process output terminal provides at least one of a stick output or a TIG output, and wherein the second process output terminal provides a MIG output, and wherein the process selection input is a user input for selecting at least one of at least MIG, TIG, or stick.

5. The welding type system as defined in claim 1 , wherein the first controllable switch and the second controllable switch are one of semiconductor devices, electro mechanical devices, and vacuum tubes.

6. The welding type system as defined in claim 1 , wherein the process selection input is at least one of a selection switch, a selection knob, buttons, a selection menu, a touch screen, and a selection program.

7. The welding type system as defined in claim 1 , wherein the welding type power circuit comprises a preregulator having a boost circuit, an inverter, a transformer, and a rectifier, wherein an output of the boost circuit is connected to a boosted bus, and an input of the inverter is connected to the boosted bus, an output of the inverter is connected to an input of the transformer, and an output of the transformer is connected to an input of the rectifier, and an output of the rectifier is connected to the first controllable switch and the second controllable switch.

8. The welding type system as defined in claim 1 , further comprising a polarity selection input, wherein:
the first controllable switch and the second controllable switch are connected to receive a first polarity of the welding type power from the welding type power circuit;
the welding type power circuit further comprises a third controllable switch connected to receive a second polarity of the welding type power, and a fourth controllable switch connected to receive the second polarity of the welding type power; and
the controller is further connected to receive the polarity selection input and configured to control the third controllable switch and the fourth controllable switch, wherein no more than one of the third control output and the fourth control output can be controlled to conduct the welding type power at any one time.

9. The welding type system as defined in claim 8 , wherein the polarity selection input is at least one of a polarity selection switch, a polarity selection knob, buttons, a polarity selection menu, a touch screen, and a selection program.

10. The welding type system as defined in claim 8 , wherein the controller is configured to control the first controllable switch, the second controllable switch, the third controllable switch, and the fourth controllable switch, to provide, based on the process selection input, no more than one of positive polarity or negative polarity at any given time to no more than one of the first process output terminal or the second process output terminal at any given time, and to provide the other of the positive polarity of the negative polarity to the shared process output terminal.

Assignees

• Illinois Tool Works

Inventors

• Henry Andrew J

Classifications

• B23K9/12

  Automatic feeding or moving of electrodes or work for spot or seam welding or cutting · CPC title

• B23K9/173

  and of a consumable electrode · CPC title

• B23K9/0953

  using computing means · CPC title

• B23K9/14

  making use of insulated electrodes · CPC title

• B23K9/167

  and of a non-consumable electrode · CPC title