Fan

Patent metadata

Field	Value
Publication number	US-12078181-B2
Application number	US-202016882982-A
Country	US
Kind code	B2
Filing date	May 26, 2020
Priority date	Jun 17, 2019
Publication date	Sep 3, 2024
Grant date	Sep 3, 2024

Abstract

A fan having a rotor for generating a fluid flow includes a stator and a rotor, which form an electromagnetic rotary drive for rotating the rotor about an axial direction. The rotary drive is an external rotor, and the rotor includes a magnetically effective core configured in an annular manner. The impeller includes a hub on which a plurality of blades configured to generate the fluid flow is arranged, and the stator is a bearing and drive stator configured to magnetically drive the rotor without contact and magnetically levitate the rotor without contact with respect to the stator. The rotor is capable of being actively magnetically levitated in a radial plane perpendicular to the axial direction, the hub of the impeller completely enclosing the magnetically effective core of the rotor, and the stator is encapsulated in a stator housing and formed of a low-permeable material.

First claim

What is claimed:

1. A fan for generating a compressible fluid flow, the fan comprising:
a substantially tubular housing having a suction opening configured to suck the compressible fluid therethrough and a pressure opening configured to eject the compressible fluid;
a stator; and
a rotor, the stator together with the rotor forming an electromagnetic rotary drive for rotating the rotor about an axial direction, the rotor being an external rotor, the rotor comprising a magnetic core configured in an annular manner, and an impeller comprising a hub on which a plurality of blades configured to generate the fluid flow is arranged, the stator being a bearing and drive stator configured to magnetically drive the rotor without contact and magnetically levitate the rotor without contact with respect to the stator, and the rotor being capable of being actively magnetically levitated in a radial plane perpendicular to the axial direction, the hub of the impeller completely enclosing the magnetic core of the rotor, and the stator being encapsulated in a stator housing and formed of a low-permeable material, and
the magnetic core of the rotor comprising an annular reflux and a plurality of permanent magnets, the reflux being contiguous and formed of a soft magnetic material, and each permanent magnet being fitted into a radially inner side of the reflux.

2. The fan according to claim 1 , wherein the stator housing has a first housing portion and a second housing portion, and a checking device configured to control or regulate the fan is arranged in the second housing portion of the stator housing.

3. The fan according to claim 2 , further comprising a sensor configured to determine a pressure or a flow rate of the fluid flow, the sensor being signal-connected to the checking device, and the checking device being configured to control or regulate the pressure or the flow rate.

4. The fan according to claim 2 , wherein the checking device includes a printed circuit board.

5. The fan according to claim 1 , wherein the hub of the impeller has a suction-side end and a pressure-side end, and the magnetic core of the rotor is closer to the pressure-side end than to the suction-side end of the hub with respect to the axial direction, and the hub of the impeller comprises an inlet area at the suction-side end, and the hub tapers in a direction of the suction-side end.

6. A fan for generating a compressible fluid flow, the fan comprising:
a substantially tubular housing having a suction opening configured to suck the compressible fluid therethrough and a pressure opening configured to eject the compressible fluid;
a stator; and

a rotor, the stator together with the rotor forming an electromagnetic rotary drive for rotating the rotor about an axial direction, the rotor being an external rotor, the rotor comprising a magnetic core configured in an annular manner, and an impeller comprising a hub on which a plurality of blades configured to generate the fluid flow is arranged, the stator being a bearing and drive stator configured to magnetically drive the rotor without contact and magnetically levitate the rotor without contact with respect to the stator, and the rotor being capable of being actively magnetically levitated in a radial plane perpendicular to the axial direction, the hub of the impeller completely enclosing the magnetic core of the rotor, and the stator being encapsulated in a stator housing formed of a low-permeable material,
the hub of the impeller having a suction-side end and a pressure-side end, and the magnetic core of the rotor is closer to the pressure-side end than to the suction-side end of the hub with respect to the axial direction, and the hub of the impeller comprising an inlet area at the suction-side end, and the hub tapering in a direction of the suction-side end.

7. The fan according to claim 6 , wherein the stator housing has a first housing portion and a second housing portion, and a checking device including a printed circuit board configured to control or regulate the fan is arranged in the second housing portion of the stator housing.

8. The fan according to claim 6 , wherein the magnetic core of the rotor comprises an annular reflux and a plurality of permanent magnets, the reflux being contiguous and formed of a soft magnetic material, and each permanent magnet being fitted into a radially inner side of the reflux.

Assignees

• Levitronix Gmbh

Inventors

• Holenstein Thomas
• Wassmer Florian

Classifications

• F05D2230/232

  by welding · CPC title

• F05D2300/507

  Magnetic properties · CPC title

• F05D2240/51

  Magnetic · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• F04D25/062

  Details of the bearings · CPC title