Wind turbine and method of operating a wind turbine

Patent metadata

Field	Value
Publication number	US-12078151-B2
Application number	US-202217982850-A
Country	US
Kind code	B2
Filing date	Nov 8, 2022
Priority date	Nov 10, 2021
Publication date	Sep 3, 2024
Grant date	Sep 3, 2024

Abstract

A wind turbine and operating method include a double-fed induction generator with a generator rotor and a generator stator, a power conversion assembly having respective rotor-side and line-side power converters, and a load. The generator rotor is coupled to the rotor-side power converter. The line-side power converter and the load are coupled to a grid via a low voltage winding of a transformer. A first sum of a rated current of the generator rotor and a rated current of the load is more than an upper current limit of the low voltage winding. When operating the generator at a sub-synchronous speed, a first current is provided to the generator rotor that is less than a normal generator rotor current, and a second current is provide to the load, wherein a second sum of the first current and the second current is equal to or less than the upper current limit of the low voltage winding.

First claim

The invention claimed is:

1. A method of operating a wind turbine, wherein the wind turbine includes:
a double-fed induction generator having a generator stator and a generator rotor;
a power conversion assembly including a rotor-side power converter and a line-side power converter;
a load;
the generator rotor electrically coupled to the rotor-side power converter;
the line-side power converter and the load electrically coupled to a grid via a low-voltage winding of a transformer, the low-voltage winding having an upper current limit corresponding to a maximum current rating of the low-voltage winding;
wherein a first sum of a rated current of the generator rotor and a rated current of the load is more than the upper current limit of the low-voltage winding;
the method comprising:
when operating the generator at a sub-synchronous speed, drawing a first current through the low-voltage winding and the power conversion assembly to the generator rotor, the first current being less than a normal generator rotor current setpoint, and
drawing a second current through the low-voltage winding to the load, wherein a second sum of the first current and the second current is equal to or less than the upper current limit of the low-voltage winding.

2. The method according to claim 1 , wherein the normal generator rotor current setpoint equals a generator rotor current for operating at one of a plurality of upper limit portions corresponding to one of: an upper limit portion of possible power production of the wind turbine at the current wind speed, an upper limit portion of mechanical loading of the wind turbine, or an upper limit portion of acoustic noise generation for the wind turbine.

3. The method according to claim 1 , further comprising drawing a third current through the low-voltage winding, the third current including the first current and the second current and being within a range of 10% of the upper current limit of the low-voltage winding.

4. The method according to claim 1 , further comprising, prior to drawing the first current and prior to drawing the second current, determining via a controller whether a setpoint for the first current at the normal generator rotor current or a setpoint for the second current would result in drawing a fourth current via the low-voltage winding that is more than the upper current limit of the low-voltage winding.

5. The method according to claim 1 , further comprising, prior to drawing the first current and prior to drawing the second current, determining via a controller a value of an existing current being supplied to the generator rotor or a value of an existing current being supplied to the load.

6. The method according to claim 1 , further comprising operating the wind turbine at a tip speed ratio that is lower than an optimum tip speed ratio, wherein the optimum tip speed ratio corresponds to operating at one of a plurality of upper limit portions selected from: an upper limit portion of possible power production of the wind turbine at the current wind speed, an upper limit portion of mechanical loading of the wind turbine, and or an upper limit portion of acoustic noise generation for the wind turbine.

7. The method according to claim 1 , further comprising adjusting the first current in inverse proportion to the second current.

8. The method according to claim 1 , wherein a difference between the normal generator rotor current and the first current to the generator rotor is equal to or less than a rated current of the load.

9. The method according to claim 1 , wherein the load includes a blade heating system.

10. The method according to claim 9 , further comprising receiving a request to increase a supply of current to the load, and in response to receiving the request, increasing the upper current limit of the low-voltage winding.

11. A computer-readable storage medium comprising instructions which, when executed by a computer, cause the computer to carry out the method according to claim 1 .

12. A method of operating a wind turbine, wherein the wind turbine includes:
a blade;
a blade heating system;
a double-fed induction generator having a generator stator and a generator rotor;
a power conversion assembly including a rotor-side power converter and a line-side power converter;
the generator rotor electrically coupled to the rotor-side power converter;
the line-side power converter and the blade heating system electrically coupled to a grid via a low-voltage winding of a transformer, the low-voltage winding having an upper current limit corresponding to a maximum current rating of the low-voltage winding;
wherein a first sum of a rated current of the generator rotor and a rated current of the blade heating system is more than the upper current limit of the low-voltage winding;
the method comprising:
determining ice is on the blade;
determining a current wind speed;
when the determined current wind speed is less than a cut-in wind speed, drawing a current through the low-voltage winding to the blade heating system up to a rated current of the blade heating system; and
when the determined current wind speed is equal to or more than the cut-in wind speed and the generator is at sub-synchronous speed, drawing a current through the low-voltage winding to the blade heating system up to a lower one of an unused current capacity of the low-voltage winding or the rated current of the blade heating system.

13. The method according to claim 12 , further comprising, when the determined current wind speed is more than the cut-in wind speed and when the generator is within a range of 5% of synchronous speed, drawing the current through the low-voltage winding to the blade heating system up to the rated current of the blade heating system.

14. The method according to claim 12 , further comprising, when the determined current wind speed is more than the cut-in wind speed and when the generator is at super-synchronous speed, drawing the current through the low-voltage winding to the blade heating system up to the rated current of the blade heating system.

15. A wind turbine, comprising:
a blade;
a double-fed induction generator including a generator stator and a generator rotor;
a power conversion assembly including a rotor-side power converter and a line-side power converter;
a load;
a controller;
the generator rotor electrically coupled to the rotor-side power converter;
the line-side power converter and the load electrically coupled to a grid via a low voltage winding of a transformer, the low-voltage winding having an upper current limit corresponding to a maximum current rating of the low-voltage winding;
wherein a first sum of a rated current of the generator rotor and a rated current of the load is more than the upper current limit of the low-voltage winding; and
wherein the controller is configured to perform the following:
when the generator is at sub-synchronous speed, draw a first current through the low-voltage winding and the rotor-side power converter to the generator rotor, the first current being less than a normal generator rotor current; and
draw a second current through the low-voltage winding to the load, wherein a second sum of the first current and the second current is equal to or less than the upper current limit of the low-voltage winding.

Assignees

• General Electric Renovables Espana Sl

Inventors

• Barton Werner Gerhard
• Dharmadhikari Parag Rameshchandra

Classifications

• H02J2101/28

  Wind energy · CPC title

• F05B2270/332

  Maximum loads or fatigue criteria · CPC title

• F05B2270/327

  Rotor or generator speeds · CPC title

• F05B2270/1016

  in variable speed operation · CPC title

• F03D9/255

  connected to electrical distribution networks; Arrangements therefor · CPC title