Gaseous fuel engine having non-axisymmetric fuel admission valve and method

Patent metadata

Field	Value
Publication number	US-12078129-B2
Application number	US-202218082099-A
Country	US
Kind code	B2
Filing date	Dec 15, 2022
Priority date	Dec 15, 2022
Publication date	Sep 3, 2024
Grant date	Sep 3, 2024

Abstract

A gaseous fuel engine includes an engine housing having a cylinder block with a combustion cylinder therein, and an engine head including an intake port, an exhaust port, a fuel port, and an igniter bore, each extending to a fire deck. The gaseous fuel engine includes a fuel admission valve movable to close and open the fuel port. A non-axisymmetric clearance is defined between an inner port surface and the fuel admission valve and directionally biases a flow of gaseous fuel from the fuel port. Related methodology is also disclosed.

First claim

What is claimed is:

1. A gaseous fuel engine comprising:
an engine housing including a cylinder block having a combustion cylinder formed therein, and an engine head including a fire deck, and an intake port, an exhaust port, a fuel port, and an igniter bore, each extending to the fire deck;
a fuel admission valve defining an axis of reciprocation and translatable relative to the engine head along the axis of reciprocation between a closed position blocking the fuel port, and an open position; and
the fuel port including an inner port surface, and a clearance is defined between the inner port surface and the fuel admission valve and is non-axisymmetric circumferentially around the axis of reciprocation.

2. The gaseous fuel engine of claim 1 wherein the fuel admission valve is rotatable about the axis of reciprocation.

3. The gaseous fuel engine of claim 2 wherein the fuel admission valve includes a valve head, a valve stem, and a fillet transitioning between the valve head and the valve stem.

4. The gaseous fuel engine of claim 3 wherein the fillet includes a non-uniform profile, in facing relation to the inner port surface, circumferentially around the axis of reciprocation.

5. The gaseous fuel engine of claim 4 wherein a scallop is formed in the fillet.

6. The gaseous fuel engine of claim 5 wherein the engine head includes a flow feature within the fuel port, and the fuel admission valve is rotatable between a first angular orientation about the axis of reciprocation at which the scallop is in alignment with the flow feature, and a second angular orientation at which the scallop is not in alignment with the flow feature.

7. The gaseous fuel engine of claim 6 wherein the engine head includes a valve seat contacted by the fuel admission valve at the closed position, and the flow feature includes a first profile relief feature formed on a first axial side of the valve seat and a second profile relief feature formed on a second axial side of the valve seat.

8. A method of operating a gaseous fuel engine comprising:
opening an intake valve in an engine to convey pressurized air into a combustion cylinder in the engine;
opening a fuel admission valve defining an axis of reciprocation and positioned at least partially within a fuel port formed in an engine head of the engine;
conveying a gaseous fuel through the fuel port into the combustion cylinder;
directing a flow of the gaseous fuel from the fuel port into the combustion cylinder in a directionally biased flow pattern that is based on a non-axisymmetric profile of a clearance within the fuel port; and
combusting the gaseous fuel and pressurized air within the combustion cylinder.

9. The method of claim 8 wherein the clearance is defined between an inner port surface of the fuel port and the fuel admission valve.

10. The method of claim 9 wherein the fuel admission valve includes a fillet, and the non-axisymmetric profile is defined in part by a scallop formed in the fillet.

11. The method of claim 9 wherein the engine head includes a profile relief feature formed by the inner port surface, and the non-axisymmetric profile is defined in part by the profile relief feature.

12. The method of claim 9 further comprising:
rotating the fuel admission valve from a first angular orientation about the axis of reciprocation in a first engine cycle to a second angular orientation about the axis of reciprocation in a second engine cycle; and
directing a second flow of the gaseous fuel from the fuel port into the combustion cylinder in a second engine cycle in a second flow pattern different from the directionally biased flow pattern.

13. The method of claim 12 wherein:
at least one of an engine load or an engine speed is lower in the first engine cycle and the directionally biased flow pattern is directionally biased in a first target direction; and
the at least one of an engine load or an engine speed is higher in the second engine cycle, and the second flow pattern is directionally biased in a second target direction different from the first target direction.

14. The method of claim 13 wherein the first target direction includes an igniter direction.

15. An engine head assembly comprising:
an engine head having formed therein an intake port, an exhaust port, a fuel port, and an igniter bore, each extending to a fire deck;
the igniter bore defining an igniter bore axis, and the intake port and the exhaust port extending, respectively, to a plurality of intake openings and a plurality of exhaust openings, each having a distribution circumferentially around the igniter bore axis;
a fuel admission valve defining an axis of reciprocation and translatable relative to the engine head between a closed position blocking the fuel port, and an open position; and
a clearance is defined between the engine head and the fuel admission valve within the fuel port and is non-axisymmetric, circumferentially around the axis of reciprocation, such that a flow of gaseous fuel from the fuel port is directionally biased.

16. The engine head assembly of claim 15 wherein the plurality of intake openings and the plurality of exhaust openings define a respective plurality of center axes, and the axis of reciprocation is located outside of a circle defined by the respective plurality of center axes.

17. The engine head assembly of claim 15 wherein the fuel admission valve includes a valve head, a valve rod, and a fillet transitioning between the valve head and the valve rod, and a scallop is formed in the fillet.

18. The engine head assembly of claim 15 wherein the engine head includes a profile relief feature within the fuel port, and the non-axisymmetric profile is defined at least in part by the profile relief feature.

19. The engine head assembly of claim 15 wherein the fuel admission valve is rotatable about the axis of reciprocation and defines a plurality of different directionally biased flow patterns at a plurality of different angular orientations about the axis of reciprocation.

20. The engine head assembly of claim 19 wherein the fuel admission valve is at a first one of the plurality of different angular orientations about the axis of reciprocation and defining a directionally biased flow pattern in an igniter direction.

Assignees

• Caterpillar Inc

Inventors

• Anders Jonathan W
• John Bobby
• Koci Chad Palmer
• Kavuri Naga Krishna Chaitanya

Classifications

• F02F1/24 Primary

  Cylinder heads · CPC title

• F02F2001/244

  Arrangement of valve stems in cylinder heads · CPC title

• F02M21/0269

  Outwardly opening valves, e.g. poppet valves · CPC title

• F02M21/0275

  for in-cylinder direct injection, e.g. injector combined with spark plug · CPC title

• F02M21/023 Primary

  Valves; Pressure or flow regulators in the fuel supply or return system · CPC title