Sustained-release composite particles, method for producing sustained-release composite particles, dry powder, and wallpaper

Patent metadata

Field	Value
Publication number	US-12075775-B2
Application number	US-202017080149-A
Country	US
Kind code	B2
Filing date	Oct 26, 2020
Priority date	Apr 27, 2018
Publication date	Sep 3, 2024
Grant date	Sep 3, 2024

Abstract

Sustained-release composite particles having improved dispersion stability and improved sustained-release properties, and exhibiting longer-term effects, a method for producing the sustained-release composite particles, a dry powder comprising the sustained-release composite particles, and wallpaper comprising the sustained-release composite particles. The sustained-release composite particles comprise core particles containing at least one type of polymer and at least one type of functional component, and micronized cellulose coating at least a part of the surface of the core particles, the core particles and the micronized cellulose being inseparable from each other.

First claim

What is claimed is:

1. Sustained-release composite particles, comprising:
active core particles comprising a mixture of at least one polymer and at least one functional component, and,
an inert coating on the surface of the inert core particles,
the inert coating consists essentially of micronized cellulose,
the micronized cellulose is uniformly coated on the surface of the inert core particles,
the at least one functional component is selected from the group consisting of an antifungal agent, a perfume, a fertilizer, a pesticide, a plant activator, a plant life extender, a pest and animal repellent, a soil penetrant, a nutrient component, a plant hormone, an antibacterial substance and combinations thereof, and
the active core particles and the micronized cellulose of the inert coating being inseparable from each other.

2. The sustained-release composite particles of claim 1 , wherein
the micronized cellulose comprises a crystallized surface, and,
the crystallized surface of the micronized cellulose comprises an anionic functional group.

3. The sustained-release composite particles of claim 1 , wherein the functional component is a formaldehyde reactant.

4. The sustained-release composite particles of claim 3 , wherein the formaldehyde reactant has reactivity with formaldehyde and does not have at least one of an amino group and a group in which an amino group forms a salt.

5. A wallpaper product comprising the sustained-release composite particles of claim 1 .

6. The sustained-release composite particles of claim 1 , wherein the inert core particles are prepared by polymerizing at least one polymerizable monomer in a polymerizable monomer mixture comprising the at least one polymerizable monomer and the at least one functional component.

7. The sustained-release composite particles of claim 6 , wherein the at least one polymerizable monomer comprises a monomer having a vinyl group.

8. The sustained-release composite particles of claim 6 , wherein the at least one polymerizable monomer comprises a monomer having a (meth)acrylic group.

9. The sustained-release composite particles of claim 6 , wherein the at least one polymerizable monomer comprises a polyfunctional monomer having two or more polymerizable functional groups.

10. The sustained-release composite particles of claim 9 , wherein at least one of the two or more polymerizable functional groups in the polyfunctional monomer is a vinyl group.

11. The sustained-release composite particles of claim 10 , wherein the polyfunctional monomer is divinylbenzene.

12. The sustained-release composite particles of claim 9 , wherein at least one of the two or more polymerizable functional groups in the polyfunctional monomer is a (meth)acrylic group.

13. The sustained-release composite particles of claim 1 , wherein the polymer is a biodegradable polymer.

14. A dry powder comprising the sustained-release composite particles of claim 1 .

15. The dry powder of claim 14 , wherein the dry powder has a solid content of 80% or more.

16. A method for producing sustained-release composite particles according to claim 1 , comprising the steps of:
step a1 of defibrating a cellulose raw material in a solvent to obtain a dispersion of micronized cellulose;
step a2 of preparing a monomer mixture containing at least one type of polymerizable monomer and at least one type of functional component;
step a3 of coating, with the micronized cellulose, at least a part of the surface of polymerizable monomer droplets composed of the monomer mixture containing the polymerizable monomer and the functional component in the dispersion of the micronized cellulose to stabilize the polymerizable monomer droplets as an emulsion; and,
step a4 of polymerizing the polymerizable monomer droplets in a state in which at least a part of the surface of the polymerizable monomer droplets is coated with the micronized cellulose to form core particles containing a polymer and the functional component, thereby coating at least a part of the surface of the core particles with the micronized cellulose, and making the core particles and the micronized cellulose inseparable from each other.

17. The method for producing sustained-release composite particles of claim 16 , wherein the functional component is a formaldehyde reactant.

18. A method for producing sustained-release composite particles according to claim 1 , comprising the steps of:
step b1 of fibrillating a cellulose raw material in a solvent to obtain a dispersion of micronized cellulose;
step b2 of preparing a polymer solution by adding and dissolving at least one type of polymer and at least one type of functional component in an organic solvent capable of dissolving the polymer;
step b3 of coating, with the micronized cellulose, at least a part of the surface of polymer droplets composed of the polymer solution containing the polymer, the functional component, and the organic solvent in the dispersion of the micronized cellulose to stabilize the polymer droplets as an emulsion; and,
step b4 of removing the organic solvent contained in the polymer droplets to solidify the polymer in a state in which at least a part of the surface of the polymer droplets is coated with the micronized cellulose to form core particles containing the polymer and the functional component, thereby coating at least a part of the surface of the core particles with the micronized cellulose, and making the core particles and the micronized cellulose inseparable from each other.

Assignees

• Toppan Printing Co Ltd

Inventors

• Hayashi Yumi
• Aoki Atsuko

Classifications

• C08L1/04

  Oxycellulose; Hydrocellulose {, e.g. microcrystalline cellulose} · CPC title

• C08F2/44

  Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers · CPC title

• C05C9/02

  containing urea-formaldehyde condensates · CPC title

• A01N57/14

  containing aromatic radicals · CPC title

• A01N43/80

  five-membered rings with one nitrogen atom and either one oxygen atom or one sulfur atom in positions 1,2 · CPC title