Common mode filter

Patent metadata

Field	Value
Publication number	US-12073972-B2
Application number	US-202117342080-A
Country	US
Kind code	B2
Filing date	Jun 8, 2021
Priority date	Jun 16, 2020
Publication date	Aug 27, 2024
Grant date	Aug 27, 2024

Abstract

Disclosed herein is a common mode filter that includes first and second wires wound in the same direction around the winding core part. The first and second wires have first to third layer winding portions, a first crossing portion positioned between the first and third layer winding portions, and a second crossing portion positioned between the second and third layer winding portions. The vertical positions of the first and second wires are reversed at least partially between the first and third layer winding portions, and the vertical positions of the first and second wires are reversed at least partially between the second and third layer winding portions.

First claim

What is claimed is:

1. A common mode filter comprising:
a core having a winding core part, a first flange part provided at one axial end of the winding core part, and a second flange part provided at other axial end of the winding core part;
first and second wires wound in a same direction around the winding core part;
first and second terminal electrodes provided on the first flange part and connected respectively with one ends of the first and second wires; and
third and fourth terminal electrodes provided on the second flange part and connected respectively with other ends of the first and second wires,
wherein the first and second wires have:
a first layer winding portion in which first and second turns thereof counted respectively from the one ends are at least partially wound by layer winding in an aligned state;
a second layer winding portion in which first and second turns thereof counted respectively from the other ends are at least partially wound by layer winding in an aligned state;
a third layer winding portion in which at least parts of the first and second wires between a third turns thereof counted respectively from the one ends and a third turns thereof counted respectively from the other ends are wound by layer winding in an aligned state;
a first crossing portion positioned between the first and third layer winding portions, at which the first and second wires cross each other; and
a second crossing portion positioned between the second and third layer winding portions, at which the first and second wires cross each other,

wherein vertical positions of the first and second wires are reversed at least partially between the first and third layer winding portions, and
wherein vertical positions of the first and second wires are reversed at least partially between the second and third layer winding portions.

2. The common mode filter as claimed in claim 1 ,
wherein the first flange part has a first surface covered with connection portions of the first and second terminal electrodes at which the one ends of the first and second wires are respectively connected,
wherein the second flange part has a second surface covered with connection portions of the third and fourth terminal electrodes at which the other ends of the first and second wires are respectively connected,
wherein the winding core part has a winding surface parallel to the first and second surfaces, and
wherein the first and second crossing portions are both positioned on the winding surface.

3. The common mode filter as claimed in claim 1 ,
wherein the third layer winding portion has a fourth layer winding portion positioned on a side close to the first layer winding portion and a fifth layer winding portion positioned on a side close to the second layer winding portion,
wherein the first and second wires further have a third crossing portion positioned between the fourth and fifth layer winding portions, at which the first and second wires cross each other, and
wherein a vertical positional relationship between the first and second wires in the first and fifth layer winding portions and a vertical positional relationship therebetween in the second and fourth layer winding portions are reversed.

4. The common mode filter as claimed in claim 3 , wherein a difference in a number of turns between the fourth and fifth layer winding portions is one or less.

5. The common mode filter as claimed in claim 1 ,
wherein the third layer winding portion has a fourth layer winding portion positioned on a side close to the first layer winding portion, a sixth layer winding portion positioned on a side close to the second layer winding portion, and a fifth layer winding portion positioned between the fourth and sixth layer winding portions,
wherein the first and second wires further have a third crossing portion positioned between the fourth and fifth layer winding portions, at which the first and second wires cross each other and a fourth crossing portion positioned between the fifth and sixth layer winding portions, at which the first and second wires cross each other, and
wherein a vertical positional relationship between the first and second wires in the first, second, and fifth layer winding portions and a vertical positional relationship therebetween in the fourth and sixth layer winding portions are reversed.

6. The common mode filter as claimed in claim 5 , wherein a number of turns of the fourth layer winding portion and a number of turns of the sixth layer winding portion is a same.

7. A common mode filter comprising:
a core including a winding core part;
a first wire wound around the winding core part, the first wire having a first section including one end of the first wire, a second section including other end of the first wire, and a third section located between the first and second sections; and
a second wire wound around the winding core part, the second wire having a fourth section including one end of the second wire, a fifth section including other end of the second wire, and a sixth section located between the fourth and sixth sections,
wherein the first section of the first wire and the fourth section of the second wire is wound around the winding core part twice such that the first section of the first wire and the fourth section of the second wire form a first layer block,
wherein the second section of the first wire and the fifth section of the second wire is wound around the winding core part twice such that the second section of the first wire and the fifth section of the second wire form a second layer block,
wherein the sixth section of the second wire is wound on the third section of the first wire a plurality of times without crossing the third section of the first wire such that the third section of the first wire and the sixth section of the second wire form a third layer block,
wherein the first and second wires cross each other between the first and third layer blocks, and
wherein the first and second wires cross each other between the second and third layer blocks.

8. The common mode filter as claimed in claim 7 ,
wherein the first section of the first wire includes first and second turns,
wherein the fourth section of the second wire includes third and fourth turns, and
wherein the second turn is wound on the third and fourth turns.

9. The common mode filter as claimed in claim 8 , wherein the first turn is directly wound on the winding core part without wound on the second wire.

10. The common mode filter as claimed in claim 9 ,
wherein the second section of the first wire includes fifth and sixth turns,
wherein the fifth section of the second wire includes seventh and eighth turns, and
wherein the sixth turn is wound on the seventh and eighth turns.

11. The common mode filter as claimed in claim 10 , wherein the fifth turn is directly wound on the winding core part without wound on the second wire.

12. The common mode filter as claimed in claim 7 ,
wherein the first wire further has a seventh section located between the second and third sections,
wherein the second wire further has an eighth section located between the fifth and sixth sections,
wherein the seventh section of the first wire is wound on the eighth section of the second wire without crossing the eighth section of the second wire such that the seventh section of the first wire and the eighth section of the second wire form a fourth layer block, and
wherein the first and second wires cross each other between the third and fourth layer blocks.

13. The common mode filter as claimed in claim 12 ,
wherein a number of turns of the third section

Assignees

• Tdk Corp

Inventors

• Kunitsuka Kosuke
• Higashida Keigo
• Ito Emi
• Urabe Daisuke
• Asai Yugo

Classifications

• H01F27/2828

  Construction of conductive connections, of leads · CPC title

• H01F27/306 Primary

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F2017/0093

  Common mode choke coil · CPC title

• H01F27/292

  Surface mounted devices · CPC title

• H03H2001/0092

  Inductor filters, i.e. inductors whose parasitic capacitance is of relevance to consider it as filter · CPC title