Shipping unit load with increased stability and/or shipping efficiency

Patent metadata

Field	Value
Publication number	US-12071289-B2
Application number	US-202318155198-A
Country	US
Kind code	B2
Filing date	Jan 17, 2023
Priority date	Jan 18, 2022
Publication date	Aug 27, 2024
Grant date	Aug 27, 2024

Abstract

Cargo assemblages including a pallet, a load of packages arranged in one or more layers, and a support layer, in which the support layer is sized and positioned within the cargo assemblage to support and/or stabilize the cargo, thereby providing improved pallet efficiency, improved shipping efficiency, and/or improved stability.

First claim

What is claimed is:

1. A cargo assemblage including: a pallet, having a support deck defining a first actual perimeter; a load including a plurality of packages of rolled sanitary tissue products arranged in one or more layers, including at least one layer comprising optionally a bottom layer, optionally a middle layer and optionally a top layer, the load having a bottom surface defining a second functional perimeter, the load also having a top surface defining a third functional perimeter; a support layer defining a fourth actual perimeter, wherein the support layer is sized and positioned within the cargo assemblage to allow at least one of the second functional perimeter and the third functional perimeter to be about 105% to about 150% of the first actual perimeter; and an integration material in communication with at least the pallet and the load.

2. The cargo assemblage according to claim 1 , wherein the load is underhung on at least one side of the pallet.

3. The cargo assemblage according to claim 1 , wherein the load is supported directly by each of the pallet and the support layer.

4. A cargo assemblage including: a pallet, having a support deck defining a first actual perimeter; a load including a plurality of packages of rolled sanitary tissue products arranged in one or more layers, including at least one layer comprising optionally a bottom layer, optionally a middle layer, and optionally a top layer, the load having a bottom surface defining a second functional perimeter, the load having a top surface defining a third functional perimeter; a support layer defining a fourth actual perimeter, wherein the support layer is disposed on the top surface and is capable of supporting a second cargo assemblage; and an integration material in communication with at least the pallet and the load.

5. The cargo assemblage according to claim 4 , wherein the load is overhung on at least one side of the pallet.

6. The cargo assemblage according to claim 5 , wherein the load is overhung by at least two inches on at least one side of the pallet.

7. The cargo assemblage according to claim 4 , wherein the at least one layer comprises rolled sanitary tissue products having an average diameter of about 7.5 inches or greater.

8. The cargo assemblage according to claim 4 , wherein the at least one layer comprises a layer of rolled sanitary tissue products disposed immediately below the support layer, the layer of rolled sanitary tissue products having less than about 42 cores.

9. The cargo assemblage according to claim 4 , wherein the third functional perimeter is less than about 2.0% less than the first actual perimeter.

10. A cargo assemblage including: a pallet, having a support deck defining a first actual perimeter; a load including a plurality of packages of rolled products sanitary tissue products arranged in one or more layers, including at least a bottom layer and optionally a top layer, the load having a bottom surface defining a second functional perimeter, the load also having a top surface defining a third functional perimeter; and a band of integration material generally vertically oriented and in communication with at least one of a top surface of the optional top layer and a support layer, and also in communication with at least one of the pallet, a bottom surface of the bottom layer, and a second support layer.

11. A cargo assemblage including: a pallet having a support deck defining a first actual perimeter; a load including a plurality of packages of rolled sanitary tissue products arranged in one or more layers, including at least one layer comprising an optional top layer, an optional middle layer, and an optional bottom layer, the load having a bottom surface defining a second functional perimeter, the load having a top surface defining a third functional perimeter; and a band of integration material oriented at a 15 degree angle or greater and in communication with at least one of the pallet, the bottom surface, the top surface, and a support layer.

12. The cargo assemblage according to claim 11 , wherein the band of integration material is in communications with at least three of the pallet, the bottom surface, the top surface, and the support layer.

13. The cargo assemblage according to claim 11 , wherein the support layer defines a fourth actual perimeter, wherein at least one of the second functional perimeter and the third functional perimeter is larger than the fourth actual perimeter such that a portion of the load overhangs a portion of the support layer.

14. The cargo assemblage according to claim 11 , wherein the support layer allows for a more efficient tessellation of the plurality of packages resulting in an improvement in shipping efficiency of greater than about 25% compared to a cargo assemblage lacking a support layer.

15. The cargo assemblage according to claim 11 , wherein the support layer is disposed between the bottom surface of the load and the pallet.

16. The cargo assemblage according to claim 11 , wherein the load comprises a plurality of layers and wherein the support layer is disposed between layers of the load.

17. The cargo assemblage according to claim 11 , wherein only a portion of the support layer extends beyond the second and or third perimeters.

18. The cargo assemblage according to claim 11 , wherein the support layer is planar such that portions extending beyond the load are not folded.

19. The cargo assemblage according to claim 11 , wherein the support layer is corrugated.

20. The cargo assemblage according to claim 11 , wherein a surface of the load is asymmetrically disposed on the support layer, such that a margin of space along a first side is greater than a margin of space along a second side of the support layer.

21. The cargo assemblage according to claim 11 , further comprising an integration material in communication with at least the pallet and the load, wherein the integration material is selected from the group consisting of film wrap, band, stretch wrap, tape, and combinations thereof.

22. The cargo assemblage according to claim 11 , further comprising an integration material in communication with at least the pallet and the load, wherein the support layer punctures through a portion of the integration material.

23. The cargo assemblage according to claim 11 , wherein the plurality of packages of rolled sanitary tissue products comprise a central axis and wherein the pallet, support layer, and central axis form a vertical structure.

24. A cargo assemblage including: a load including a plurality of packages of rolled products arranged in a plurality of layers, the load including a bottom section, a top section, and a middle section; wherein the load further comprises a first side face, a second side face, a third side face, and a fourth side face; a support layer and optionally a pallet; wherein the load overhangs at least a portion of the at least one of the support layer and the pallet; and wherein integration material is disposed at an angle across at least one of the top, bottom, and middle sections on at least one of the first, second, third, and fourth side faces.

25. The cargo assemblage of claim 24 , wherein the support layer has a Support Layer 3 Point Bend Peak Force value greater than about 5(N).

26. The cargo assemblage of claim 24 , wherein the load overhangs multiple sides of the pallet.

27. The cargo assemblage of claim 24 , w

Assignees

• Procter & Gamble

Inventors

• Barnholtz Steven Lee
• Searles Peter Michael
• Biddle Andrew Dontae
• Nilo Poyanco Carlos Omar
• Brokopp Wesley Bernard
• Slovut Deborah Sue
• Rasch David Mark
• Taske Ii Leo E
• Gerlach Kimberly Marie
• Beckum Michael Bernard
• Robinson Nneka D
• Mellin Gustav André

Classifications

• B65D75/006

  in stretch films · CPC title

• B65D2571/00018

  under tension · CPC title

• B65D2571/00067

  Local maintaining elements, e.g. partial packaging, shrink packaging, shrink small bands · CPC title

• B65D2571/00055

  Clapping elements, also placed on the side · CPC title

• B65D2571/00043

  Intermediate plates or the like · CPC title