On-board power system for a motor vehicle, and method for operating an on-board power system

Patent metadata

Field	Value
Publication number	US-12071086-B2
Application number	US-202117997957-A
Country	US
Kind code	B2
Filing date	Apr 30, 2021
Priority date	May 4, 2020
Publication date	Aug 27, 2024
Grant date	Aug 27, 2024

Abstract

The present disclosure relates to an on-board electrical network for a motor vehicle. The motor vehicle comprises a battery cell unit configured as a so-called SmartCell. The on-board electrical network also comprises a controller for operating the battery cell unit. In order to be able to be supplied with electric energy, the controller comprises a supply connection for supplying a supply voltage. The supply voltage is usually supplied by an energy supply device of the on-board electrical network, which is coupled to the controller via a first connection line. In order to allow for a redundant energy supply for the controller, a second connection line is provided in addition to the first connection line, via which a battery cell of the respective battery cell unit is coupled to the supply connection. The supply voltage can thus be supplied either via the first connection line or via the second connection line on the basis of an operating state of the energy supply device.

First claim

The invention claimed is:

1. An on-board electrical network for a motor vehicle, comprising:
a battery cell unit comprising an activation line having a battery cell and a first semiconductor switch electrically connected in series thereto, and a bypass line electrically connected in parallel to the activation line having a second semiconductor switch;
an energy supply device;
a controller configured to operate the first and the second semiconductor switch in a predetermined switching mode, wherein the controller comprises a supply connection for supplying a supply voltage, and wherein the supply connection, based on an operating state of the energy supply device, is coupled to the energy supply device via a first connection line and to the battery cell of the battery cell unit via a second connection line; and
a communication device assigned to the energy supply device, wherein the controller further comprises a communication port for coupling to a communication device, and wherein the controller is further configured to evaluate a communication signal provided via the communication port for determining the operating state of the energy supply device.

2. The on-board electrical network of claim 1 , further comprising a high-voltage network and a low-voltage network galvanically isolated therefrom, wherein the battery cell unit and the controller are assigned to the high-voltage network, and the energy supply device is assigned to the low-voltage network.

3. The on-board electrical network of claim 1 , wherein the controller further comprises a converter unit configured to convert a battery cell voltage provided by the battery cell into the supply voltage.

4. The on-board electrical network of claim 1 , wherein:
the controller further comprises a sensor unit configured to detect a voltage provided via the first connection line by the energy supply device, and
the controller is further configured to evaluate the voltage according to a predetermined evaluation criterion for determining the operating state of the energy supply device.

5. The on-board electrical network of claim 1 , wherein the controller further comprises a disconnector unit for the first connection line and the second connection line, wherein the controller is further configured to switch the disconnector unit to couple the first connection line to the supply connection, or couple the second connection line to the supply connection, based on the operating state of the energy supply device.

6. The on-board electrical network of claim 1 , wherein:
the first connection line and the second connection line are connected to the supply connection in a parallel electrical connection,
the energy supply device in normal operation is configured to provide a voltage via the first connection line, which is greater than a voltage provided by the battery cell via the second connection line, and
the energy supply device, in an event of a malfunction, is configured to provide a voltage via the first connection line, which is smaller than a voltage provided by the battery cell via the second connection line.

7. The on-board electrical network of claim 6 , wherein:
the controller is further configured to operate the first semiconductor switch and the second semiconductor switch in accordance with the predetermined switching mode in a cycle operation when the energy supply device is in normal operation, and
the controller is further configured to switch the first semiconductor switch and the second semiconductor switch to a predetermined switching state in the event of a malfunction in the energy supply device.

8. The on-board electrical network of claim 6 , wherein the controller further comprises:
a monitoring unit for the battery cell unit, configured to detect a monitoring signal comprising a physical parameter of the battery cell unit, and
wherein the controller is further configured to evaluate the respective monitoring signal to determine an operating state of the battery cell unit and, in the event of a malfunction of the energy supply device, to store the monitoring signal in a data memory of the controller.

9. The on-board electrical network of claim 1 , wherein the controller is further configured to determine an operating mode of the battery cell unit by checking if a plurality of operating parameters of the battery cell unit are within a value range as an indication, and wherein the plurality of operating parameters comprise battery cell voltage, current provided by the battery cell unit, and temperature of the battery cell unit.

10. The on-board electrical network of claim 9 , wherein the controller is further configured to determine a malfunction in the battery cell unit if an operating parameter of the plurality of operating parameters is outside a predetermined value range.

11. The on-board electrical network of claim 1 , wherein the controller further comprises a gate driver configured to:
receive a control command from the controller to activate or deactivate the first semiconductor switch or the second semiconductor switch by applying a gate voltage to the first semiconductor switch or the second semiconductor switch.

12. The on-board electrical network of claim 1 , further comprising a digital converter coupled to the communication device so that the communication device, the digital converter and the controller are configured for bidirectional transmission of signals.

13. A method for operating an on-board electrical network, the method comprising:
communicating a communication signal from an energy supply device to a communication port of a controller;
determining an operating state of the energy supply device by the controller based on the communication signal received from the energy supply device;
based on determining the operating state of the energy supply device to be a normal operating state, actuating a disconnector unit for electrically connecting a first connection line to a supply connection, and feeding a supply voltage to the controller by the energy supply device; and
based on determining the operating state of the energy supply device to be a malfunctioning operating state, actuating the disconnector unit for electrically disconnecting the first connection line and the supply connection and for electrically connecting a second connection line and the supply connection.

Assignees

• Audi Ag

Inventors

• Ruppert Daniel

Classifications

• H02J2105/37

  exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV] · CPC title

• H02J7/575

  Parallel/serial switching of connection of batteries to charge or load circuit · CPC title

• B60L2210/10

  DC to DC converters · CPC title

• B60L58/10

  for monitoring or controlling batteries · CPC title

• Y02T10/72

  Electric energy management in electromobility · CPC title