Mineral wool product

Patent metadata

Field	Value
Publication number	US-12070929-B2
Application number	US-201716099317-A
Country	US
Kind code	B2
Filing date	May 11, 2017
Priority date	May 13, 2016
Publication date	Aug 27, 2024
Grant date	Aug 27, 2024

Abstract

The invention relates to a method of bonding together surfaces of two or more elements, whereby at least one of the two or more elements is a mineral wool element, said mineral wool element(s) being bound by a mineral wool binder, the method comprising the steps of providing two or more elements; applying an adhesive to one or more of the surfaces to be bonded together before, during or after contacting the surfaces to be bonded together with each other; curing the adhesive, wherein the adhesive comprises at least one protein; at least one phenol and/or quinone containing compound, and/or at least one enzyme.

First claim

The invention claimed is:

1. A method of bonding together surfaces of two or more elements at least one of which is a mineral wool element which comprises man-made vitreous fibers bonded together by a cured mineral wool binder, wherein the method comprises providing the two or more elements, applying an adhesive to one or more surfaces of the two or more elements to be bonded together, followed by contacting the surfaces to be bonded together with each other, and curing the adhesive to thereby bond the two or more surfaces together, the adhesive comprising (i) at least one protein, and (ii) at least one phenol and/or quinone containing compound, the at least one protein comprising lysine and/or cysteine and a mass ratio of lysine plus cysteine in the at least one protein to phenol plus quinone in the at least one phenol and/or quinone containing compound present in the adhesive being from 1:5.78 to 1:0.08.

2. The method of claim 1 , wherein the two or more elements comprise two or more mineral wool elements.

3. The method of claim 1 , wherein the two or more elements comprise at least one element which is not a mineral wool element.

4. The method of claim 1 , wherein the curing of the adhesive is carried out at a temperature of from 5° C. to 95° C.

5. The method of claim 1 , wherein the at least one protein is selected from one or more of collagen, gelatin, hydrolyzed gelatin, and protein from milk, eggs; proteins from legumes, cereals, whole grains, nuts, seeds and fruits, protein from buckwheat, oats, rye, millet, maize, rice, wheat, bulgar, sorghum, amaranth, quinoa, soybeans, lentils, kidney beans, white beans, mung beans, chickpeas, cowpeas, lima beans, pigeon peas, lupines, wing beans, almonds, Brazil nuts, cashews, pecans, walnuts, cotton seeds, pumpkin seeds, hemp seeds, sesame seeds, and sunflower seeds; and mussel foot protein.

6. The method of claim 5 , wherein the collagen or gelatin originates from one or more of mammal, bird species and/or from scales, skin of fish.

7. The method of claim 1 , wherein the at least one phenol and/or quinone containing compound comprises one or more of hydroxybenzoic acids, hydroxybenzoic aldehydes, hydroxyacetophenones, hydroxy-phenylacetic acids, cinnamic acids, cinnamic acid esters, cinnamyl aldehydes, cinnamyl alcohols, coumarins, iso-coumarins, chromones, flavonoids, chalcones, dihydrochalcones, aurones, flavanones, flavanonols, flavans, leucoanthocyanidins, flavan-3-ols, flavones, anthocyanidins, deoxyanthocyanidines, anthocyanins, biflavonyls, benzophenones, xanthones, stilbenes, benzoquinones, naphthoquinones, anthraquinones, betacyanins, polyphenols and/or polyhydroxyphenols, lignans, neolignans, lignins synthesized primarily from monolignol precursors p-coumaryl alcohol, coniferyl alcohol and sinapyl alcohol, tannins, phlobabenes, benzoquinones, naphthoquinones, anthraquinones, lawsone.

8. The method of claim 7 , wherein the tannins are selected from one or more of tannic acid, condensed tannins, hydrolyzable tannins, gallotannins, ellagitannins, complex tannins, and/or tannin originating from one or more of oak, chestnut, staghorn sumac, and fringe cups.

9. The method of claim 1 , wherein the at least one phenol and/or quinone containing compound comprises one or more synthetic or semisynthetic molecules that contain phenols, polyphenols and/or quinones.

10. The method of claim 1 , wherein the at least one phenol and/or quinone containing compound comprises one or more proteins, peptides, peptoids and/or arylopeptoids which are modified with phenol and/or quinone containing side chains, and dendrimers which are decorated with phenol and/or quinone containing side chains.

11. The method of claim 8 , wherein tannin is present in a concentration of from 1 to 70 wt. %, based on dry protein.

12. The method of claim 1 , wherein the adhesive further comprises one or more additives selected from oxidants, metal ions, pH-adjusters.

13. The method of claim 1 , wherein the adhesive has a pH value of from 7 to 10.

14. The method of claim 1 , wherein the adhesive comprises at least one additive selected from linkers containing acyl groups and/or amine groups and/or thiol groups.

15. The method of claim 1 , wherein at least one mineral wool element is present in the form of a woven or nonwoven fabric, a mat, a batt, a slab, a sheet, a plate, a strip or a roll.

16. The method of claim 1 , wherein at least one mineral wool element is suitable for use as thermal or acoustical insulation material.

17. The method of claim 1 , wherein at least one mineral wool element is suitable for use as vibration damping material, construction material, façade insulation, reinforcing material for roofing or flooring applications, filter stock and/or horticultural growing media.

18. The method of claim 1 , wherein the mineral wool binder of the mineral wool element is a non-phenol-formaldehyde binder.

Assignees

• Rockwool Int
• Rockwool As

Inventors

• Hjelmgaard Thomas

Classifications

• E04F13/0866

  composed of several layers, e.g. sandwich panels or layered panels (layered products as such in general B32B; producing decorative panels or veneers B44C5/04; E04F13/0864, E04F13/0875 take precedence) · CPC title

• E04D3/352

  at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets · CPC title

• E04C2/284

  at least one of the materials being insulating · CPC title

• E04B1/80

  slab-shaped · CPC title

• D10B2505/20

  for civil engineering, e.g. geotextiles · CPC title