Honeycomb structure and method for producing same

Patent metadata

Field	Value
Publication number	US-12070874-B2
Application number	US-202218146593-A
Country	US
Kind code	B2
Filing date	Dec 27, 2022
Priority date	Mar 11, 2022
Publication date	Aug 27, 2024
Grant date	Aug 27, 2024

Abstract

A honeycomb structure comprising an outer peripheral wall; a partition wall defining a plurality of cells each extending from one end face to other end face, a plurality of slits extending radially inward from an outer peripheral surface of the honeycomb structure and extending in an extending direction of the cells; and a filling material filled in the slits. A difference between a width Y of the filling material when viewed from the outside in the radial direction of the honeycomb structure, and a width X of each of the slits on the outer peripheral surface of the honeycomb structure, represented by (Y−X), is determined for each of the slits, and a difference between a maximum value A of the difference and a minimum value B of the difference, represented by the (A−B), is 0.4 mm or less.

First claim

The invention claimed is:

1. A honeycomb structure comprising a honeycomb structure portion comprising: an outer peripheral wall; a partition wall arranged on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells each extending from one end face to other end face to form a flow path,
wherein the honeycomb structure further comprises:
a plurality of slits extending radially inward from an outer peripheral surface of the honeycomb structure and extending in an extending direction of the cells; and
a filling material filled in the slits, and
wherein, when a difference between a width Y of the filling material and a width X of each of the slits, represented by the following equation (1), is determined for each of the slits, a difference between a maximum value A of the difference and a minimum value B of the difference, represented by the following equation (2), is 0.4 mm or less:
( Y−X )  (1)

( A−B )  (2),

in which equation (1), X represents the width of each of the slits on the outer peripheral surface of the honeycomb structure, and Y represents the width of the filling material when the filling material is viewed from the outside in the radial direction of the honeycomb structure.

2. The honeycomb structure according to claim 1 , wherein the width X of each of the slits is 0.2 mm to 1.0 mm.

3. The honeycomb structure according to claim 1 , wherein the honeycomb structure portion has two or more of the slits.

4. The honeycomb structure according to claim 1 , wherein an outer peripheral surface of the outer peripheral wall forms at least part of the outer peripheral surface of the honeycomb structure.

5. The honeycomb structure according to claim 1 , wherein
the honeycomb structure further comprises a pair of electrode layers provided on the outer surface of the outer peripheral wall so as to extend in a form of a band in the extending direction of the cells along a central axis of the honeycomb structure portion; and
at positions where the pair of electrode layers are provided, outer peripheral surfaces of the pair of electrode layers form the outer peripheral surface of the honeycomb structure.

6. A method for producing a honeycomb structure, comprising:
a masking step of applying a mask to an outer peripheral surface of a honeycomb structure base body, the honeycomb structure base body comprising a honeycomb structure portion comprising: an outer peripheral wall; a partition wall arranged on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells each extending from one end face to other end face to form a flow path;
after the masking step, a slit forming step of processing the honeycomb structure base body from the outside in a radial direction to form a plurality of slits extending radially inward from the outer peripheral surface of the honeycomb structure base body and extending in an extending direction of the cells;
after the slit forming step, a filling step of filling the slits with a filling material; and
after filling the slits with the filling material, a removing step of removing the mask.

Assignees

• Ngk Insulators Ltd

Inventors

• Naito Yuto

Classifications

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• F01N3/027

  using electric or magnetic heating means · CPC title

• F01N2330/06

  Ceramic, e.g. monoliths · CPC title

• F01N3/2026

  directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect · CPC title

• B23P2700/03

  Catalysts or parts thereof · CPC title