Transmission for a vehicle having an electromagnetic variator

Patent metadata

Field	Value
Publication number	US-12066084-B2
Application number	US-202318363539-A
Country	US
Kind code	B2
Filing date	Aug 1, 2023
Priority date	Aug 2, 2022
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

The present disclosure relates to a transmission for a vehicle having a power source, the transmission comprising:
an input member for receiving power from the power source; an output member for outputting power to at least one component of the vehicle; at least one power split gear set having a plurality of members and operatively connected between said input member and said output member; an electromagnetic variator having a stator, an outer rotor and an inner rotor; wherein the inner rotor is at least partially received in the outer rotor and the electromagnetic variator is configured to provide variable torque transmission ratios between the outer rotor and inner rotor; and wherein said first and second rotors are each operatively connectable to different ones of said members of said power split gear set and are each operatively connectable to the input member to be driven thereby.

First claim

The invention claimed is:

1. A transmission for a vehicle having a power source, the transmission comprising:
an input member for receiving power from the power source;
an output member for outputting power to at least one component of the vehicle;
at least one power split gear set having a plurality of members and operatively connected between said input member and said output member; and
an electromagnetic variator having a stator, an outer rotor, and an inner rotor;
wherein the inner rotor is at least partially received in the outer rotor and the electromagnetic variator is configured to provide variable torque transmission ratios between the outer rotor and the inner rotor; and
wherein said inner and outer rotors are each selectively operatively connectable to different ones of said plurality of members of said power split gear set by a plurality of selectively activatable torque transmitting units and are each selectively operatively connectable to the input member to be driven thereby by the plurality of selectively activatable torque transmitting units.

2. The transmission according to claim 1 , wherein the power split gear set is a planetary gear set.

3. The transmission according to claim 1 , wherein the electromagnetic variator is configured to convert mechanical energy received by at least one of the rotors at least partially into electric energy, thereby providing at least some of the variable torque transmission ratios, and/or
wherein the electromagnetic variator is configured to convert mechanical energy received by at least one of the rotors at least partially into electromagnetic energy which is transferred to the respective other rotor.

4. The transmission according to claim 1 , wherein the electromagnetic variator is configured to actively drive at least one of the rotors based on stored electrical energy, thereby providing at least some of the variable torque transmission ratios.

5. The transmission according to claim 1 , wherein each rotor is operatively connectable to at least one common member of the power split gear set.

6. The transmission according to claim 5 , wherein the common member is a carrier of the planetary gear set, and/or wherein the common member is a sun gear of the planetary gear set.

7. The transmission according to claim 1 , wherein the transmission is operable according to a plurality of operating modes, each operating mode being marked by individual operative connections and operative disconnections between each of the inner and outer rotors and the members of said planetary gear set as well as between each of the inner and outer rotors and the input member.

8. The transmission according to claim 7 , wherein the operating modes comprise at least one operating mode in which torque received by the inner rotor is at least partially converted into torque output by the outer rotor and at least one operating mode in which torque received by the outer rotor is at least partially converted into torque output by the inner rotor.

9. The transmission according to claim 8 , wherein the operating modes comprise at least one operating mode in which one of the inner rotor and the outer rotor is operatively connected to the input member independently of the power split gear set and/or at least one operating mode in which one of the inner and outer rotors is operatively connected to the input member via the power split gear set.

10. The transmission according to claim 7 , wherein the plurality of selectively activatable torque transmitting units provide the operative connections and operative disconnections.

11. The transmission according to claim 7 , wherein the operating modes comprise at least one of the following:
a first operating mode in which the input member is operatively connected to the inner rotor via a member of the power split gear set and torque received by the inner rotor is at least partially converted into torque output by the outer rotor, wherein the outer rotor is connected to the output member via another member of the power split gear set;
a second operating mode in which the input member is operatively connected to the outer rotor via a member of the power split gear set and torque received by the outer rotor is at least partially converted into torque output by the inner rotor, wherein the inner rotor is connected to the output member via another member of the power split gear set;
a third operating mode in which the input member is operatively connected to the inner rotor independently of the power split gear set and torque received by the inner rotor is at least partially converted into torque output by the outer rotor, wherein the outer rotor is connected to the output member via a member of the power split gear set that is different from a member of the power split gear set to which the output member is connected; and
a fourth operating mode in which the input member is operatively connected to the outer rotor independently of the power split gear set and torque received by the outer rotor is at least partially converted into torque output by the inner rotor, wherein the inner rotor is connected to the output member via a member of the power split gear set that is different from a member of the power split gear set to which the output member is connected.

12. The transmission according to claim 11 , wherein at least two of the operating modes are provided and the transmission is configured to switch between said modes depending on an amount of electrical power generated by the electromagnetic variator.

13. The transmission according to claim 11 , wherein a point of switching between the operating modes is selected so that at least one of the following is reduced:
a variator power-split ratio which concerns a ratio between power received by the electromagnetic variator and power received by the transmission from the power source;
an electrical-variator power split ratio which concerns a ratio between electrical power generated within the electromagnetic variator and the power received by the electromagnetic variator; and
an electrical power split ratio which concerns a ratio between electrical power generated within the electromagnetic variator and the power received by the transmission from the power source.

14. The transmission according to claim 11 , wherein at least the first operating mode and the fourth operating mode are provided and the first operating mode is activated within a lower range of output speeds than the fourth operating mode.

15. The transmission according to claim 14 , wherein at least one of the second and third operating modes is additionally provided and is activated within a range of output speeds in between those ranges of output speeds in which the first operating mode and the fourth operating mode are activated.

16. The transmission according to claim 15 , wherein both of the second and third operating modes are additionally provided and the second operating mode is activated within a lower range of output speeds than the third operating mode.

17. A transmission for a vehicle having a power source, the transmission comprising:
an input member for receiving power from the power source;
an output member for outputting power to at least one component of the vehicle;
at least one power split gear set having a plurality of members and operatively connected between said input member and said output member; and
an electromagnetic variator having a stator, an outer rotor, and an inner rotor;
wherein the inner rotor is at least partially received in the outer rotor and the electromagnetic varia

Assignees

• Dana Belgium Nv

Inventors

• Vanhee Steven
• Hannon Bert
• Druant Joachim

Classifications

• F16H2061/6602

  with at least two dynamo-electric machines for creating an electric power path inside the transmission device, e.g. using generator and motor for a variable power torque path · CPC title

• F16H2037/088

  Power-split transmissions with summing differentials, with the input of the CVT connected or connectable to the input shaft · CPC title

• F16H3/72

  with a secondary drive, e.g. regulating motor, in order to vary speed continuously · CPC title

• F16H2037/0866

  Power-split transmissions with distributing differentials, with the output of the CVT connected or connectable to the output shaft · CPC title

• B60K2006/542

  with overdrive ratio · CPC title