Indirect charge air cooler

Patent metadata

Field	Value
Publication number	US-12065993-B2
Application number	US-202117232021-A
Country	US
Kind code	B2
Filing date	Apr 15, 2021
Priority date	Apr 16, 2020
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

A heat exchanger, e.g., an indirect charge air cooler for an internal combustion engine, is disclosed. The heat exchanger includes a plurality of tubes that provide a first channel system for a first fluid, and a second channel system for a second fluid disposed between the plurality of tubes that is fluidically separated from the first channel system. Two opposite side parts for fluidically bounding the second channel system are provided, between which the plurality of tubes are arranged. At least one frame part is soldered together with a respective outer edge of the two side parts. The outer edge of a side part includes a tab bent over S-shaped as edge reinforcement with a first tab section solder-plated on an outside and a second tab section solder-plated on an inside. The frame part has an S-shaped cross section with a first receptacle that receives the first tab section.

First claim

The invention claimed is:

1. A heat exchanger for an internal combustion engine, comprising:
a plurality of tubes that provide a first channel system for a first fluid,
a second channel system for a second fluid disposed between the plurality of tubes that is fluidically separated from the first channel system,
two opposite side parts for fluidically bounding the second channel system, between which the plurality of tubes are arranged,
at least one frame part that is soldered together with a respective outer edge of the two side parts,
the outer edge of at least one side part includes a tab bent over S-shaped as edge reinforcement with a first tab section solder-plated on an outside and a second tab section solder-plated on an inside,
the at least one frame part has an S-shaped cross section with a first receptacle, and the first tab section of the outer edge of the at least one side part is received in the first receptacle, and
wherein the first receptacle has a U-shaped profile in a cross-sectional view, and wherein the first tab section has a bent portion that is U-shaped in a cross-sectional view received in the U-shaped profile of the first receptacle.

2. The heat exchanger according to claim 1 , wherein at least one of:
the first tab section has a width B 1 and the second tab section a width B 2 , wherein B 1 ≥B 2 ; and
the first tab section has a width B 1 that amounts to approximately 15 mm.

3. The heat exchanger according to claim 1 , wherein at least one of:
a thickness D of the at least one side part amounts to approximately 1.2 mm±0.1 mm, and
a face-end edge is slanted by an angle of approximately 3°.

4. The heat exchanger according to claim 1 , wherein the at least one frame part is connected via a solder connection to the first tab section of the at least one side part.

5. The heat exchanger according to claim 1 , wherein the at least one frame part is structured as a closed rectangular frame with two longitudinal sides and two transverse sides, wherein each of the two longitudinal sides is connected to the outer edge of a respective one of the two side parts and each of the two transverse sides is connected to an associated outer edge of a bottom part and of a box part.

6. The heat exchanger according to claim 1 , wherein the at least one side part has at least one of perforations and recesses in the first tab section.

7. The heat exchanger according to claim 1 , wherein the first tab section includes a solder plating on the outside and the second tab section includes a solder plating on the inside.

8. The heat exchanger according to claim 1 , wherein no solder plating is provided on an outside of the second tab section.

9. The heat exchanger according to claim 1 , wherein the second tab section is bent over and overlays the first tab section.

10. The heat exchanger according to claim 1 , wherein the bent portion is defined by a U-shaped transition of the first tab section to the second tab section.

11. A side part of a heat exchanger, comprising:
at least one outer edge including a tab bent over S-shaped as edge reinforcement with a first tab section solder-plated on an outside and a second tab section solder-plated on an inside; and
wherein the second tab section is bent over and overlays the first tab section, and wherein a transition from the first tab section to the second tab section defines a U-shape in a cross-sectional view.

12. The side part according to claim 11 , wherein the first tab section has a width B 1 and the second tab section a width B 2 , wherein B 1 ≥B 2 .

13. The side part according to claim 11 , wherein the first tab section includes a solder plating on the outside and the second tab section includes a solder plating on the inside, and wherein no solder plating is provided on an outside of the second tab section.

14. The side part according to claim 11 , wherein at least one of:
a thickness D of the side part amounts to approximately 1.2 mm±0.1 mm, and
a face-end edge is slanted by an angle of approximately 3°.

15. The side part according to claim 11 , further comprising at least one of perforations and recesses disposed in the first tab section.

16. An internal combustion engine, comprising: a heat exchanger configured as charge air cooler, the heat exchanger including:
a plurality of tubes that provide a first channel system for a first fluid;
a second channel system for a second fluid disposed between the plurality of tubes that is fluidically separated from the first channel system;
two opposite side parts for fluidically bounding the second channel system, between which the plurality of tubes are arranged;
at least one frame part that is soldered together with a respective outer edge of the two side parts;
the outer edge of at least one side part includes a tab bent over S-shaped as edge reinforcement with a first tab section solder-plated on an outside and a second tab section solder-plated on an inside; and
the at least one frame part has an S-shaped cross section with a U-shaped first receptacle in a cross-sectional view, and wherein a bent portion of the first tab section of the outer edge of the at least one side part is received in the U-shaped first receptacle.

17. The internal combustion engine according to claim 16 , wherein the second tab section is bent over and overlays the first tab section, and wherein the first tab section has a width B 1 and the second tab section a width B 2 , wherein B 1 ≥B 2 .

18. The internal combustion engine according to claim 16 , wherein the first tab section includes a solder plating on the outside and the second tab section includes a solder plating on the inside, and wherein no solder plating is provided on an outside of the second tab section.

19. The internal combustion engine according to claim 16 , wherein the at least one side part has at least one of perforations and recesses disposed in the first tab section.

Assignees

• Mahle Int Gmbh

Inventors

• Draenkow Andreas
• Ferrand Nicolas
• Richter Jens

Classifications

• F28F3/08

  Elements constructed for building-up into stacks, e.g. capable of being taken apart for cleaning · CPC title

• F28F2245/00

  Coatings; Surface treatments · CPC title

• F28D2021/0082

  Charged air coolers · CPC title

• F28F2275/10

  by force joining · CPC title

• F28F2275/06

  by welding · CPC title