Spacer having improved adhesion

Patent metadata

Field	Value
Publication number	US-12065873-B2
Application number	US-202117790887-A
Country	US
Kind code	B2
Filing date	Jan 5, 2021
Priority date	Jan 6, 2020
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

A spacer includes a polymeric hollow profile, including a first and second side wall, a glazing interior wall connecting the side walls to one another; an outer wall arranged parallel to the glazing interior wall and connects the side walls to one another; a cavity surrounded by the side walls, the glazing interior wall, and the outer wall, a moisture barrier on the first side wall, the outer wall, and the second side wall, wherein the moisture barrier includes a multi-layer system having a barrier function including a polymeric layer and an inorganic barrier layer, a metallic or ceramic outer adhesive layer having a thickness of less than 100 nm, a binding layer between the adhesive layer and the multi-layer system and including a polymer selected from oriented propylene, oriented polyethylene terephthalate, biaxially oriented propylene, and biaxially oriented polyethylene terephthalate. The binding layer is directly adjacent the adhesive layer.

First claim

The invention claimed is:

1. A spacer for insulating glass units, comprising:
a polymeric hollow profile, comprising
a first side wall and a second side wall arranged parallel thereto, a glazing interior wall, which connects the first and second side walls to one another;
an outer wall, which is arranged substantially parallel to the glazing interior wall and connects the first and second side walls to one another;
a cavity, which is surrounded by the first and second side walls, the glazing interior wall, and the outer wall,
a moisture barrier on the first side wall, the outer wall, and the second side wall of the polymeric hollow profile, wherein the moisture barrier comprises
a multi-layer system having a barrier function comprising at least one polymeric layer and an inorganic barrier layer, a metallic or ceramic outer adhesive layer, wherein the metallic or ceramic outer adhesive layer has a thickness greater than 10 nm and less than 100 nm,
a binding layer arranged between the metallic or ceramic outer adhesive layer and the multi-layer system, the binding layer containing a polymer material selected from the group consisting of oriented polypropylene, oriented polyethylene terephthalate, biaxially oriented polypropylene, and biaxially oriented polyethylene terephthalate, wherein the binding layer is directly adjacent the metallic or ceramic outer adhesive layer,

wherein said at least one polymeric layer of the multi-layer system forms an external layer of the moisture barrier and faces outward toward the outer wall, and wherein said at least one polymeric layer of the multi-layer system is directly connected to the outer wall via an adhesive.

2. The spacer according to claim 1 , wherein the metallic or ceramic outer adhesive layer is a ceramic adhesive layer and includes SiOx or is made of SiOx.

3. The spacer according to claim 1 , wherein the metallic or ceramic outer adhesive layer is a metallic adhesive layer and includes or is made of aluminum, titanium, nickel, chromium, iron, alloys thereof and/or oxides thereof.

4. The spacer according to claim 3 , wherein the metallic or ceramic outer adhesive layer is made substantially of a metal oxide.

5. The spacer according to claim 4 , wherein the metal oxide is chromium oxide or titanium oxide.

6. The spacer according to claim 1 , wherein the binding layer has a thickness of 5 μm to 35 μm.

7. The spacer according to claim 6 , wherein the thickness is from 12 μm to 25 μm.

8. The spacer according to claim 1 , wherein the metallic or ceramic outer adhesive layer is applied directly to the binding layer by chemical vapor deposition (CVD) or physical vapor deposition (PVD).

9. The spacer according to claim 1 , wherein the metallic or ceramic outer adhesive layer has a thickness between 15 nm and 70 nm.

10. The spacer according to claim 9 , wherein the metallic or ceramic outer adhesive layer has a thickness between 20 nm and 30 nm.

11. The spacer according to claim 1 , wherein the multi-layer system having a barrier function includes at least two polymeric layers and at least two inorganic barrier layers.

12. The spacer according to claim 11 , wherein the multi-layer system having a barrier function includes three polymeric layers and three inorganic barrier layers.

13. The spacer according to claim 1 , wherein the multi-layer system having a barrier function contains exactly two or three polymeric layers and three inorganic barrier layers.

14. The spacer according to claim 1 , wherein the multi-layer system having a barrier function includes at least one internal bonding layer having a thickness of 1 μm to 8 μm.

15. The spacer according to claim 14 , wherein the at least one internal bonding layer has a thickness of 2 μm to 6 μm.

16. The spacer according to claim 1 , wherein the multi-layer system having a barrier function includes, as inorganic barrier layers, exclusively ceramic barrier layers of SiOx and/or SiN.

17. The spacer according to claim 1 , wherein the multi-layer system having a barrier function includes, as inorganic barrier layers, exclusively metallic barrier layers.

18. The spacer according to claim 17 , wherein the metallic barrier layers are aluminum layers.

19. An insulating glass unit, comprising a first pane, a second pane, a spacer according to claim 1 arranged circumferentially between the first pane and the second pane, wherein
the first pane is attached to the first side wall via a primary sealant,
the second pane is attached to the second side wall via a primary sealant,
an inner interpane space is delimited by the glazing interior wall, the first pane, and the second pane,
an outer interpane space is delimited by the moisture barrier attached on the outer wall and the first pane and the second pane,
a secondary sealant is arranged in the outer interpane space, wherein the secondary sealant is in contact with the metallic or ceramic outer adhesive layer.

20. A method comprising manufacturing a building interior glazing, building exterior glazing, and/or façade glazing with the insulating glass unit according to claim 19 .

21. The spacer according to claim 1 , wherein the metallic or ceramic outer adhesive layer is made substantially of chromium oxide.

22. The spacer according to claim 1 , wherein the polymer material of the binding layer is biaxially oriented polypropylene or biaxially oriented polyethylene terephthalate.

23. The spacer material according to claim 1 , wherein each of the at least one polymeric layer of the multi-layer system contains a polymer material selected from the group consisting of polyethylene terephthalate, ethylene vinyl alcohol, oriented ethylene vinyl alcohol, polyvinylidene chloride, polyamides, polyethylene and polypropylene.

Assignees

• Saint Gobain

Inventors

• Janssen David
• Schreiber Walter
• Carre Florian

Classifications

• E06B3/67343

  Filling or covering the edges with synthetic hardenable substances · CPC title

• E06B3/67321

  Covering spacer elements, e.g. with sealants · CPC title

• E06B3/66314 Primary

  of tubular shape (E06B3/66323 and E06B3/66333 take precedence) · CPC title

• B32B2307/732

  Dimensional properties · CPC title

• B32B2307/7265

  Non-permeable · CPC title