Roofing materials including a layer of a parting agent

Patent metadata

Field	Value
Publication number	US-12065835-B2
Application number	US-202017109494-A
Country	US
Kind code	B2
Filing date	Dec 2, 2020
Priority date	Dec 3, 2019
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

Asphalt-based roofing materials, such as shingles, are disclosed that include a band of a parting material. The asphalt-based roofing material includes at least one asphalt-coated substrate that defines a headlap portion and a tab portion each having opposed top and bottom surfaces; a layer of backdust applied to at least a portion of the bottom surface of the headlap portion and to at least a portion of the bottom surface of the tab portion; a release section of parting material applied to the layer of backdust, where the parting material is included in the in the range of 0.0005 kg/m2 to 1 kg/m2; and an adhesive.

First claim

What is claimed is:

1. A bundle of shingles comprising:
a first shingle stacked upon a second shingle, where the first shingle and the second shingle each comprise:
an asphalt-coated substrate having a first surface at least partially covered in granules on a front side of the shingle and an opposing second surface at least partially covered in backdust on a back side of the shingle;
an adhesive; and
a primary release section,

wherein at least one of the first and second shingle further include a secondary release section disposed on the back side of the shingle and comprising a parting agent material, wherein the parting agent material is included on the shingle in an amount from 0.005 kg/m 2 to 0.022 kg/m 2 , wherein the parting agent material is an oleophobic composition comprising a metal salt of a fatty acid,
wherein the adhesive of the first shingle is in contact with the primary release section of the second shingle and the adhesive of the second shingle is in contact with the primary release section of the first shingle,
wherein the secondary release section of the first shingle is in contact with the backdust of the second shingle and secondary release section of the second shingle is in contact with the backdust of the first shingle, and
wherein the parting agent material provides a lap shear of less than 110 lbs. of force to the shingle.

2. The bundle of shingles of claim 1 , wherein the first shingle and the second shingle are oriented such that the front side of the first shingle faces the back side of the second shingle.

3. The bundle of shingles of claim 1 , wherein the first shingle and the second shingle are oriented such that the back side of the first shingle faces the back side of the second shingle.

4. The bundle of shingles of claim 1 , wherein the secondary release section is located on the back side of each of the first shingle and the second shingle.

5. The bundle of shingles of claim 4 , wherein the primary release section is located on the back side of each of the first shingle and the second shingle.

6. The bundle of shingles of claim 4 , wherein the primary release section is located on the front side of each of the first shingle and the second shingle.

7. The bundle of shingles of claim 1 , wherein the primary release section comprises a primary release tape.

8. The bundle of shingles of claim 1 , wherein the primary release section comprises the parting agent material.

9. The bundle of shingles of claim 1 , wherein the first shingle and the second shingle are each single layer tabbed shingles.

10. The bundle of shingles of claim 1 , wherein the first shingle and the second shingle are each laminated shingles.

11. The bundle of shingles of claim 1 , wherein the secondary release section is free of a release tape.

12. The bundle of shingles of claim 1 , wherein the parting agent material is included on the shingle in an amount from 0.005 kg/m 2 to 0.010 kg/m 2 .

13. The bundle of shingles of claim 1 , wherein the parting agent material is included on the shingle in an amount from 0.008 kg/m 2 to 0.012 kg/m 2 .

14. The bundle of shingles of claim 1 , wherein the primary release section has a width of 0.5 cm to 6 cm and the secondary release section is a longitudinal band having a width of 1 cm to 16 cm.

15. The bundle of shingles of claim 14 , wherein the primary release section has a width of 1 cm to 2.6 cm and the secondary release section has a width of 2 to 8 cm.

16. The bundle of shingles of claim 1 , wherein the primary release section comprises a release tape and the secondary release section is free of a release tape.

Assignees

• Owens Corning Intellectual Capital Llc

Inventors

• Fu Hai
• Lane Ozma
• Smith William E

Classifications

• B32B11/12

  next to a particulate layer · CPC title

• B32B11/046

  of synthetic resin · CPC title

• B32B2419/06

  Roofs, roof membranes · CPC title

• B32B7/06

  permitting easy separation · CPC title

• B32B27/32

  comprising polyolefins {(comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30)} · CPC title