Method for manufacturing a SiC substrate by simultaneously forming a growth layer on one surface and etching another surface of a SiC base substrate

US12065758B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-12065758-B2
Application numberUS-202017436304-A
CountryUS
Kind codeB2
Filing dateMar 3, 2020
Priority dateMar 5, 2019
Publication dateAug 20, 2024
Grant dateAug 20, 2024

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Abstract

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An apparatus for producing an SiC substrate, by which an SiC substrate having a thin base substrate layer is able to be produced, while suppressing deformation or breakage, includes a main container which is capable of containing an SiC base substrate, and which produces a vapor pressure of a vapor-phase species containing elemental Si and a vapor-phase species containing elemental C within the internal space by means of heating; and a heating furnace which contains the main container and heats the main container so as to form a temperature gradient, while producing a vapor pressure of a vapor-phase species containing elemental Si within the internal space. The main container has a growth space in which a growth layer is formed on one surface of the SiC base substrate, and an etching space in which the other surface of the SiC base substrate is etched.

First claim

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The invention claimed is: 1. A method for manufacturing a SiC substrate, wherein a growth process of forming a growth layer on one surface of a SiC base substrate and an etching process of etching another surface of the SiC base substrate, where the one surface of the SiC base substrate is on an opposite side of the another surface of the SiC base substrate, are simultaneously performed, wherein in the growth process and the etching process, the SiC base substrate is accommodated inside a main container that generates vapor pressure of a gaseous species containing a Si element and a gaseous species containing a C element in an internal space, and the main container is heated to form a temperature gradient, thereby transporting the gaseous species containing the Si element and the gaseous species containing the C element from the main container to the one surface of the SiC base substrate using the temperature gradient as a driving force to form a growth layer on the one surface of the SiC base substrate and transporting the gaseous species containing the Si element and the gaseous species containing the C element from the another surface of the SiC base substrate to the main container using the temperature gradient as a driving force to etch the another surface of the SiC base substrate. 2. The method for manufacturing a SiC substrate according to claim 1 , wherein, in the growth process and the etching process, the temperature gradient is formed under an environment of vapor pressure of the gaseous species containing Si element. 3. The method for manufacturing a SiC substrate according to claim 1 , wherein, in the growth process, the growth layer is formed by making the SiC base substrate arranged on a low temperature side of the temperature gradient face a portion of the main container arranged on a high temperature side of the temperature gradient. 4. The method for manufacturing a SiC substrate according to claim 1 , wherein, in the etching process, the SiC base substrate arranged on the high temperature side of the temperature gradient and a portion of the main container arranged on the low temperature side of the temperature gradient are etched while facing each other. 5. The method for manufacturing a SiC substrate according to claim 1 , wherein, in the growth process, a doping concentration of the growth layer is made the same as a doping concentration of the SiC base substrate. 6. The method for manufacturing a SiC substrate according to claim 1 , wherein, in the growth process, a doping concentration of the growth layer is made lower than a doping concentration of the SiC base substrate. 7. The method for manufacturing a SiC substrate according to claim 1 , wherein, in the growth process, a doping concentration of the growth layer is made higher than a doping concentration of the SiC base substrate. 8. The method for manufacturing a SiC substrate according to claim 1 , wherein the etching process and the growth process are processes of arranging the SiC substrate in a space in which air is exhausted through an environment of vapor pressure of a gaseous species containing Si element and heating the SiC substrate. 9. The SiC substrate manufactured by the method according to claim 1 .

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What does patent US12065758B2 cover?
An apparatus for producing an SiC substrate, by which an SiC substrate having a thin base substrate layer is able to be produced, while suppressing deformation or breakage, includes a main container which is capable of containing an SiC base substrate, and which produces a vapor pressure of a vapor-phase species containing elemental Si and a vapor-phase species containing elemental C within the…
Who is the assignee on this patent?
Kwansei Gakuin Educational Found, Toyota Tsusho Corp
What technology area does this patent fall under?
Primary CPC classification C30B29/36. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue Aug 20 2024 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 5 related publications on this page (citations in our corpus or others sharing the same primary CPC).