Household appliance with coagulant dosing system

Patent metadata

Field	Value
Publication number	US-12065366-B2
Application number	US-202318202011-A
Country	US
Kind code	B2
Filing date	May 25, 2023
Priority date	Dec 23, 2019
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

Laundry treatment appliances for use in a typical household include a tub that has an opening to provide access to the interior and at least partially defines a treating chamber into which fabric items such as clothes, towels, or linens can be placed to undergo a washing operation. A system can be provided for recirculating wash liquid through the tub to reduce water consumption. At least one tank or reservoir and a coagulant dosing system can be included for the chemical treatment of wash water as part of the wash liquid recirculation system. The tank can also serve to separate coagulated solids from the wash water.

First claim

What is claimed is:

1. A household appliance configured to perform a cycle of operation, using water, on an article, the household appliance comprising:
a treatment chamber configured to receive the article for treatment according to the cycle of operation;
a treating chemistry dispenser coupled to the treatment chamber; and
a water treatment system comprising:
a sediment tank fluidly coupled to the treatment chamber and having a sediment outlet and a clarified water outlet, which is located above the sediment outlet and fluidly coupled to the treatment chamber, the sediment tank further including a vertical partition extending from a bottom of the sediment tank to a partial height of the sediment tank, and separating the sediment tank into a first side and a second side, with the sediment outlet located on the first side and with the clarified water outlet located on the second side; and
a coagulant dosing system fluidly coupled to the sediment tank; and
a fresh water supply fluidly coupled to at least one of the treatment chamber or the sediment tank;

wherein fresh water supplied by the fresh water supply is used during the performance of the cycle of operation and then directed as used water to the first side of the sediment tank, where coagulant from the coagulant dosing system is supplied to the used water to increase the sediment in the sediment tank, which settles in the tank forming a layer of sediment, which can be removed via the sediment outlet, and a layer of clarified water, above the sediment, which can be removed by the clarified water outlet and reused.

2. The household appliance of claim 1 wherein the sediment tank has an expected water level and the coagulant dosing system is fluidly coupled to the sediment tank at a location below the expected water level.

3. The household appliance of claim 2 wherein the clarified water outlet is located below the expected water level.

4. The household appliance of claim 3 wherein the sediment outlet is located at or in a bottom of the sediment tank.

5. The household appliance of claim 4 wherein the at least one of the fresh water supply or treatment chamber is fluidly coupled to the sediment tank at a location above the expected water level.

6. The household appliance of claim 5 wherein the treatment chamber has a sump and the sump is fluidly coupled to the sediment tank.

7. The household appliance of claim 6 wherein the fresh water supply is fluidly coupled to the treatment chamber.

8. The household appliance of claim 7 wherein the fresh water supply is fluidly coupled to the treatment chamber via the treating chemistry dispenser.

9. The household appliance of claim 5 wherein the at least one of the fresh water supply or treatment chamber is fluidly coupled to the sediment tank at or in a top of the sediment tank.

10. The household appliance of claim 1 further comprising a pump fluidly coupling the clarified water outlet to the treatment chamber.

11. The household appliance of claim 10 wherein the clarified water outlet is fluidly coupled to the treatment chamber via the treating chemistry dispenser.

12. The household appliance of claim 10 further comprising a reservoir fluidly coupled to the clarified water outlet.

13. The household appliance of claim 12 wherein the reservoir is located fluidly upstream of the pump.

14. The household appliance of claim 1 wherein the clarified water outlet is on the second side at or above a bottom of the sediment tank and the sediment outlet is in the first side and in the bottom.

15. The household appliance of claim 1 further comprising an impermeable separation layer extending substantially across the sediment tank and movable within the sediment tank to separate any sediment from any clarified water.

16. The household appliance of claim 15 wherein the impermeable separation layer is moveable between a horizontal and a vertical position within the sediment tank.

17. A household appliance configured to perform a cycle of operation, using water, on an article, the household appliance comprising:
a treatment chamber configured to receive the article for treatment according to the cycle of operation;
a treating chemistry dispenser coupled to the treatment chamber; and
a water treatment system comprising:
a sediment tank fluidly coupled to the treatment chamber and having a sediment outlet and a float carrying a conduit defining a clarified water outlet, which is located above the sediment outlet and fluidly coupled to the treatment chamber; and
a coagulant dosing system fluidly coupled to the sediment tank; and
a fresh water supply fluidly coupled to at least one of the treatment chamber or the sediment tank;

wherein fresh water supplied by the fresh water supply is used during the performance of the cycle of operation and then directed as used water to the sediment tank, where coagulant from the coagulant dosing system is supplied to the used water to increase the sediment in the sediment tank, which settles in the tank forming a layer of sediment, which can be removed via the sediment outlet, and a layer of clarified water, above the sediment, which can be removed by the clarified water outlet and reused.

18. The household appliance of claim 17 further comprising a reservoir fluidly coupled to a hose downstream of the clarified water outlet.

19. The household appliance of claim 18 further comprising a pump fluidly coupled to the reservoir.

20. The household appliance of claim 17 further comprising an impermeable separation layer extending substantially across the sediment tank and movable within the sediment tank to separate any sediment from any clarified water.

Assignees

• Whirlpool Co

Inventors

• Attar Mohsin Mahamadshafi
• Dawange Jalindar S
• Hammond Richard L
• Hartnett Christopher A
• Howes Peter N
• Monville Eric

Classifications

• D06F39/006 Primary

  Textiles & Paper · mapped topic

• D06F39/20

  Arrangements for water recovery · CPC title

• D06F39/088

  Liquid supply arrangements · CPC title

• D06F39/083

  Liquid discharge or recirculation arrangements · CPC title

• D06F39/028

  Arrangements for selectively supplying water to detergent compartments · CPC title