Flow cell with flexible connection

Patent metadata

Field	Value
Publication number	US-12064761-B2
Application number	US-201916401805-A
Country	US
Kind code	B2
Filing date	May 2, 2019
Priority date	May 15, 2018
Publication date	Aug 20, 2024
Grant date	Aug 20, 2024

Abstract

An instrument includes a reagent management system. The reagent management system includes a plurality of reagent wells, each reagent well operable to contain a reagent of a plurality of reagents positioned therein. The reagent management system is operable to select a flow of reagent from one of the plurality of reagents. A flexible connection includes a laminate stack and includes a first flexible channel in fluid communication with the reagent management system. The first flexible channel is operable to route the flow of reagent therethrough. A flow cell includes a flow channel in fluid communication with the first flexible channel. The flow channel is operable to route the flow of reagent over analytes positioned in the flow channel. The flexible connection enables the flow cell to be moved by the instrument relative to a fixed reference point in the instrument.

First claim

What is claimed is:

1. An instrument comprising:
a reagent management system, operable to be positioned in the instrument, the reagent management system comprising a plurality of reagent wells, each reagent well operable to contain a reagent of a plurality of reagents positioned therein, the reagent management system operable to select a flow of reagent from one of the plurality of reagent wells;
a flexible connection comprised of a laminate stack and operable to be positioned in the instrument, the flexible connection comprising a first channel inlet via and a first channel outlet via connected therebetween by a first flexible channel, the first channel inlet via in fluid communication with the reagent management system, the first flexible channel operable to route the flow of reagent therethrough, wherein the laminate stack of the flexible connection comprises a top layer, a bottom layer and an intermediate layer therebetween, the intermediate layer comprises a laminate stack of alternating intermediate sublayers and adhesive layers through which the first flexible channel passes, wherein, within the intermediate layer, the ratio of volume of the adhesive layers to the total volume of the adhesive layers plus the intermediate sublayers is between about 50 percent to 25 percent, wherein the first flexible channel has a burst pressure of 40 psig or greater, wherein the burst pressure of the first flexible channel is the pressure at which leaks will develop in the first flexible channel, wherein the flexible connection comprises a sinuous shape of a letter S, and the flexible connection comprises a flexibility, the flexibility defined as enabling a second distal end of the flexible connection to be moved a distance of about 20 percent of the overall length of the flexible connection in an X direction toward a first distal end of the flexible connection and, thereafter, move the second distal end of the flexible connection a distance of four millimeters in a direction perpendicular to the X direction with less than 0.1 newtons of force;
a flow cell, operable to be positioned in the instrument, the flow cell comprising an inlet port and an outlet port connected therebetween by a flow channel, the inlet port of the flow cell connected to the first channel outlet via of the flexible connection, the flow channel in fluid communication with the first flexible channel, the flow channel operable to route the flow of reagent over analytes positioned in the flow channel; and
a detection module;
wherein the reagent management system and the flow cell are mechanically and flexibly connected together by the flexible connection; and
wherein the flow cell is moveable by the instrument relative to a fixed reference point in the instrument and relative to the reagent management system due to a movement of the flexible connection that occurs while the flow cell is moved.

2. The instrument of claim 1 , wherein the flow cell is moveable relative to the fixed reference point in the instrument while the detection module is held stationary relative to the reference point.

3. The instrument of claim 1 , comprising:
a cartridge, the cartridge comprising the reagent management system, the flow cell and the flexible connection;
wherein, when the cartridge is engaged with the instrument and the flow cell is engaged with the cartridge, the reagent management system is fixed relative to the reference point of the instrument while the flow cell is movable relative to the reference point of the instrument.

4. The instrument of claim 1 , wherein:
the reagent management system is positioned relative to the reference point within about a predetermined first tolerance range; and the flow cell is positioned relative to the reference point within about a second predetermined tolerance range, the first tolerance range being at least 10 times greater than the second tolerance range.

5. The instrument of claim 1 , wherein the flexible connection comprises a second flexible channel in fluid communication with the flow channel of the flow cell, the second flexible channel operable to route the flow of reagent from the flow cell to the reagent management system after the flow of reagent has passed through the flow channel.

6. The instrument of claim 1 , wherein:
the intermediate layer defines a wall width and a channel width of the first flexible channel; and
a ratio of the wall width to the channel width is greater than about 2.5.

7. The instrument of claim 6 , wherein the top layer, intermediate layer and bottom layer are bonded together utilizing one of an adhesive bonding process, a thermal bonding process or a direct laser bonding process.

8. The instrument of claim 1 , wherein, as the flow of reagent is routed through the flow channel, a chemical reaction is performed between the flow of reagent and the analytes, the chemical reaction inducing the analytes to affect detectable properties related to the analytes; and
wherein the detection module is operable to detect the detectable properties.

9. The instrument of claim 1 , comprising:
a support fixture operable to provide support to the flow cell; and
a mechanical strain relief element fixedly coupled to the flexible connection and the support fixture and not touching the flow cell, the mechanical strain relief element operable to direct mechanical stress imposed upon the flexible connection during movement of the flow cell from the flexible connection to the support fixture.

10. The instrument of claim 1 , wherein the flow cell is operable to be moved in any combination of linear directions along an X axis and a Y axis of two dimensional space to a position relative to the reference point within a tolerance range in each linear direction of plus or minus 100 microns or less, and wherein the movement in the linear direction along the X axis is independent of the movement in the linear direction along the Y axis.

11. The instrument of claim 10 , wherein the flow cell is operable to be moved in any combination of rotational movement about the X axis and the Y axis.

12. The instrument of claim 10 , wherein the reference point is a focal area of sensing devices or cameras of the detection module.

13. The instrument of claim 1 , wherein the inlet port of the flow cell is bonded to the first channel outlet via the flexible connection to form a fluidic seal therebetween.

14. The instrument of claim 1 , wherein the flexible connection has a laminate height of between 30 microns to 3000 microns, the first flexible channel has a channel height of between 10 microns to 1000 microns, and the ratio of the wall width of the first flexible channel to the channel width of the first flexible channel is 2.5 or greater.

15. The instrument of claim 1 , wherein the first channel outlet via of the flexible connection and the inlet port of the flow cell are sealed together by an adhesive layer.

16. The instrument of claim 1 , wherein the adhesive layers of the intermediate layer comprise at least one of an acrylic based adhesive, a silicone based adhesive, a heat activated adhesive, a pressure activated adhesive, a light activated adhesive or an epoxy adhesive.

17. A cartridge comprising:
a reagent management system operable to select a flow of reagent from one of a plurality of reagents contained in the reagent management system;
a flexible connection formed from a laminate stack and comprising a first channel inlet via and a first channel outlet via connected therebetween by a first flexible channel, the first channel inlet via in fluid communication with the reagent management

Assignees

• Illumina Inc

Inventors

• Delattre Cyril
• Rhee Minsoung
• Liu Jeffrey
• Cox-Muranami Wesley
• Crivelli Paul
• Foley Jennifer
• Segale Darren
• Taylor Jay
• Hage Matthew
• Paik Philip
• Allegoren Erik
• Hertzog David
• Moroz-Smietana Alex
• Ma Xiaoxiao
• Takahashi Tsukasa
• Westerberg Brandon

Classifications

• B01L2200/027

  for microfluidic devices · CPC title

• B01L2200/16

  Reagents, handling or storing thereof · CPC title

• B01L2200/06

  Fluid handling related problems · CPC title

• B01L2300/0887

  Laminated structure · CPC title

• B01L3/527

  for a plurality of reagents · CPC title