System and method for tuning an induction circuit

Patent metadata

Field	Value
Publication number	US-12063731-B2
Application number	US-202117188036-A
Country	US
Kind code	B2
Filing date	Mar 1, 2021
Priority date	Oct 23, 2017
Publication date	Aug 13, 2024
Grant date	Aug 13, 2024

Abstract

A method for controlling a heating operation of an induction cooktop includes generating a direct current (DC) power from an alternating current (AC) power source. The DC power is supplied to a first resonant inverter and a second resonant inverter via a power supply bus. A switching frequency of each of the first resonant inverter and the second resonant inverter is controlled and in response to the switching frequency supplied to a plurality of induction coils of the resonant inverters, an electromagnetic field is generated. A selective tuning operation of the first resonant inverter or the second resonant inverter includes controlling a connection of a capacitor to either the first resonant inverter or the second resonant inverter.

First claim

What is claimed is:

1. A method for controlling an induction heating system, the method comprising:
generating a direct current (DC) power from an alternating current (AC) power source;
supplying the DC power to a first resonant inverter and a second resonant inverter via a power supply bus;
controlling a switching frequency of each of the first resonant inverter and the second resonant inverter;
generating an electromagnetic field in response to the switching frequency supplied to a plurality of induction coils of the resonant inverters; and
selectively tuning the operation of either the first resonant inverter or the second resonant inverter by controlling a connection of a capacitor to either the first resonant inverter or the second resonant inverter, wherein selectively tuning the operation of either the first resonant inverter or the second resonant inverter comprises shifting either a first operating frequency range of the first resonant inverter or a second operating frequency range of the second resonant inverter.

2. The method according to claim 1 , wherein shifting the operating frequency range comprises adjusting either the first operating frequency range or the second operating frequency range such that the first operating frequency range and the second operating frequency range include a range of common operating frequencies.

3. The method according to claim 1 , wherein selectively tuning the operation of the first resonant inverter comprises:
receiving a set-point power for the first resonant inverter; and
comparing a switching frequency for the set-point power to the first operating frequency range.

4. The method according to claim 3 , wherein in response to the set-point power requiring a switching frequency outside the first operating frequency range, connecting the capacitor to the first resonant inverter.

5. The method according to claim 4 , wherein connecting the capacitor to the first resonant inverter adjusts the first operating frequency range to an adjusted operating frequency range including the switching frequency.

6. The method according to claim 1 , wherein selectively tuning the operation of either the first resonant inverter or the second resonant inverter comprises connecting either the first resonant inverter or the second resonant inverter in parallel to a tuning capacitor.

7. The method according to claim 6 , further comprising:
selectively disconnecting the tuning capacitor from both of the first resonant inverter and the second resonant inverter.

8. The method according to claim 7 , further comprising:
connecting the tuning capacitor in parallel with a bus capacitor in response to selectively disconnecting the tuning capacitor from both of the first resonant inverter and the second resonant inverter.

9. An induction cooking system, comprising:
a power supply bus configured to generate direct current (DC) power;
a first resonant inverter and a second resonant inverter in connection with the power supply bus;
a plurality of induction coils configured to generate an electromagnetic field in connection with the plurality of resonant inverters;
at least one switch configured to control a connection of a tuning capacitor with either the first resonant inverter or the second resonant inverter; and
at least one controller configured to:
control a switching frequency of each of the first resonant inverter and the second resonant inverter supplied to the plurality of induction coils of the resonant inverters, wherein the switching frequency controls the electromagnetic field; and
control the connection of the tuning capacitor with either the first resonant inverter or the second resonant inverter via the at least one switch, wherein the connection of the tuning capacitor adjusts an operating frequency range of the first inverter or the second inverter, wherein the connection of the tuning capacitor with either the first dedicated capacitor or the second dedicated capacitor adjusts a corresponding operating frequency range of the first resonant inverter or the second resonant inverter.

10. The induction cooking system according to claim 9 , wherein the plurality of induction coils comprises a first induction coil in connection with the first resonant inverter and a second induction coil in connection with the second resonant inverter.

11. The induction cooking system according to claim 10 , wherein the connection of the tuning capacitor is controlled in a parallel with either the first induction coil in response to a first position of the switch or the second induction coil in response to a second position of the switch.

12. The induction cooking system according to claim 10 , wherein the first resonant inverter comprises a first dedicated capacitor connected in parallel with the first inductor and the second resonant inverter comprises a second dedicated capacitor connected in parallel with the second inductor.

13. The induction cooking system according to claim 12 , wherein the at least one switch is conductively connected to the tuning capacitor and configured to selectively connect to each of the dedicated resonant capacitors of the resonant inverters.

14. The induction cooking system according to claim 9 , wherein the connection of the tuning capacitor with either the first resonant inverter or the second resonant inverter comprises shifting either a first operating frequency range of the first resonant inverter or a second operating frequency range of the second resonant inverter.

15. The induction cooking system according to claim 14 , wherein shifting the operating frequency range comprises adjusting either the first operating frequency range or the second operating frequency range such that the first operating frequency range and the second operating frequency range include a range of common operating frequencies.

16. The induction cooking system according to claim 9 , wherein the at least one switch is further configured to:
disconnect the tuning capacitor from both of the first resonant inverter and the second resonant inverter.

17. The induction cooking system according to claim 16 , where the tuning capacitor is connected in parallel with a bus capacitor of the power supply bus in response to the disconnection from both the first resonant inverter and the second resonant inverter, wherein the bus capacitor separates the power supply bus from a ground or reference node.

18. A method for controlling an induction heating system, the method comprising:
generating a direct current (DC) power from an alternating current (AC) power source;
supplying the DC power to a first resonant inverter and a second resonant inverter via a power supply bus;
controlling a switching frequency of each of the first resonant inverter and the second resonant inverter;
generating an electromagnetic field in response to the switching frequency supplied to a plurality of induction coils of the resonant inverters; and
selectively tuning the operation of either the first resonant inverter or the second resonant inverter by controlling a connection of a tuning capacitor to either the first resonant inverter or the second resonant inverter, wherein selectively tuning the operation comprises:
connecting the tuning capacitor in parallel with a first dedicated capacitor of the first resonant inverter in a first configuration; and
alternatively connecting the tuning capacitor in parallel with a second dedicated capacitor of the second resonant inverter in a second configuration, wherein the connection of the tuning capacitor with ei

Assignees

• Whirlpool Co

Inventors

• Baldo Salvatore
• Moroni Stefano
• Parachini Davide
• Pastore Cristiano Vito
• Prestigiacomo Gioacchino

Classifications

• H05B6/062 Primary

  for cooking plates or the like · CPC title

• H05B6/08

  using compensating or balancing arrangements · CPC title

• H05B6/1209

  induction cooking plates or the like and devices to be used in combination with them · CPC title

• H05B6/065 Primary

  using coordinated control of multiple induction coils · CPC title