Armature

Patent metadata

Field	Value
Publication number	US-12062964-B2
Application number	US-202117411318-A
Country	US
Kind code	B2
Filing date	Aug 25, 2021
Priority date	Feb 25, 2019
Publication date	Aug 13, 2024
Grant date	Aug 13, 2024

Abstract

An armature which radially faces a magnetic field-producing unit equipped with a magnet unit having a plurality of magnetic poles includes a housing, an armature core, a multi-phase armature winding, and bus bars. The housing includes a cylinder and a disc-shaped end plate placed in contact with one of axially opposed ends of the cylinder. The armature core is disposed on a portion of the cylinder which radially faces the magnet unit. The armature winding is disposed on a portion of the armature core which radially faces the magnet unit. The bus bars electrically connect phase windings of the armature winding together. The armature also includes a bus bar module which is of a circular or C-shape extending along the circumference of the armature core. The bus bar module is secured to the cylinder, the end plate, or one of axially opposed ends of the armature core.

First claim

What is claimed is:

1. An armature which radially faces a magnetic field-producing unit equipped with a magnet unit including a plurality of magnetic poles with polarities alternating in a circumferential direction of the magnet unit, the armature comprising:
a housing which includes a cylinder and an end plate which is of a disc shape and placed in contact with one of axially opposed ends of the cylinder;
an armature core which (i) is of a cylindrical shape, (ii) is disposed on a portion of the cylinder which radially faces the magnet unit, and (iii) has a curved peripheral surface which radially faces the magnet unit;
a multi-phase armature winding which is disposed on a portion of the armature core which radially faces the magnet unit; and
a bus bar module which (i) is equipped with bus bars electrically connecting phase windings of the armature winding together, (ii) is of an annular or a C-shape extending in a circumferential direction of the armature core, and (iii) has a retainer formed on an end portion thereof which radially faces the armature winding, the retainer serving to retain the armature winding, wherein:
the armature winding has an axial end which radially faces the bus bar module and has a winding protrusion formed on one of axially opposed ends thereof, the winding protrusion protruding radially toward the bus bar module;
the retainer includes a recess formed on a portion of the bus bar module which radially faces the winding protrusion, the recess being hollowed away from the armature winding in a radial direction of the bus bar module, and the winding protrusion being fit on the recess; and
the bus bar module is secured to the cylinder, the end plate, or one of axially opposed ends of the armature core.

2. The armature as set forth in claim 1 , wherein the retainer includes an axial protrusion which is formed in the recess and protrudes in an axial direction of the armature,
the winding protrusion has formed therein a fitting hole which extends in the axial direction, and
the axial protrusion is fit in the fitting hole.

3. The armature as set forth in claim 1 , wherein an annular portion of the bus bar module has an axial outer end which does not protrude outside an axial outer end of the armature winding in an axial direction of the armature.

4. The armature as set forth in claim 1 , further comprising:
a power converter which is disposed on a portion of the cylinder which is located away from the magnet unit in a radial direction of the armature and electrically connected to the armature winding; and
winding connecting terminals and device connecting terminals, the winding connecting terminals electrically connecting between the bus bars and the armature winding, and the device connecting terminals electrically connecting between the bus bars and the power converter.

5. The armature as set forth in claim 4 , wherein the bus bar module includes an annular portion which is of a circular shape and made from an electrically insulating material, and
the bus bars are embedded in the annular portion and located away from each other.

6. The armature as set forth in claim 5 , wherein the armature is arranged inside the magnetic field-producing unit in the radial direction of the armature, and an outer diameter of the annular portion is smaller than an inner diameter of the armature winding.

7. The armature as set forth in claim 6 , wherein the winding connecting terminals protrude radially outside the annular portion and connect with the bus bars, and the device connecting terminals protrude radially outside the annular portion and connect with the bus bars.

8. An armature which radially faces a magnetic field-producing unit equipped with a magnet unit including a plurality of magnetic poles with polarities alternating in a circumferential direction of the magnet unit, the armature comprising:
a housing which includes a cylinder and an end plate which is of a disc shape and placed in contact with one of axially opposed ends of the cylinder;
an armature core which is of a cylindrical shape and is disposed on a portion of the cylinder which radially faces the magnet unit;
a multi-phase armature winding which is disposed on a portion of the armature core which radially faces the magnet unit;
a bus bar module which is equipped with bus bars electrically connecting phase windings of the armature winding together and is of an annular or a C-shape extending in a circumferential direction of the armature core;
a power converter which is disposed on a portion of the cylinder which is located away from the magnet unit in a radial direction of the armature and electrically connected to the armature winding; and
winding connecting terminals and device connecting terminals, the winding connecting terminals electrically connecting between the bus bars and the armature winding, the device connecting terminals electrically connecting between the bus bars and the power converter,
wherein the bus bar module is secured to the cylinder, the end plate, or one of axially opposed ends of the armature core.

9. The armature as set forth in claim 8 , wherein the armature core has a curved peripheral surface which radially faces the magnet unit,
the armature winding has an axial end which radially faces the bus bar module, and
the bus bar module has a retainer formed on an end portion thereof which radially faces the armature winding, the retainer serving to retain the armature winding.

10. The armature as set forth in claim 9 , wherein the armature winding has a winding protrusion formed on one of axially opposed ends thereof, the winding protrusion protruding radially toward the bus bar module,
the retainer includes a recess formed on a portion of the bus bar module which radially faces the winding protrusion, the recess being hollowed away from the armature winding in a radial direction of the bus bar module,
the winding protrusion is fit on the recess,
the retainer includes an axial protrusion which is formed in the recess and protrudes in an axial direction of the armature,
the winding protrusion has formed therein a fitting hole which extends in the axial direction, and
the axial protrusion is fit in the fitting hole.

11. The armature as set forth in claim 9 , wherein an annular portion of the bus bar module has an axial outer end which does not protrude outside an axial outer end of the armature winding in an axial direction of the armature.

12. The armature as set forth in claim 8 , wherein the bus bar module includes an annular portion which is of a circular shape and made from an electrically insulating material, and
the bus bars are embedded in the annular portion and located away from each other.

13. The armature as set forth in claim 12 , wherein the armature is arranged inside the magnetic field-producing unit in the radial direction of the armature, and an outer diameter of the annular portion is smaller than an inner diameter of the armature winding.

14. The armature as set forth in claim 13 , wherein the winding connecting terminals protrude radially outside the annular portion and connect with the bus bars, and the device connecting terminals protrude radially outside the annular portion and connect with the bus bars.

Assignees

• Denso Corp

Inventors

• Mawatari Yuki
• Tamura Akito
• Tsuchiya Hiroyuki
• Fukushima Akira
• Takahashi Yuki

Classifications

• H02K2203/09

  Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K21/12

  with stationary armatures and rotating magnets · CPC title

• H02K11/225

  Detecting coils · CPC title

• H02K9/19

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title