Improved coated separators, lithium batteries, and related methods
US-2021143511-A1 · May 13, 2021 · US
US12062771B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12062771-B2 |
| Application number | US-201916297424-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 8, 2019 |
| Priority date | Mar 8, 2019 |
| Publication date | Aug 13, 2024 |
| Grant date | Aug 13, 2024 |
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An energy storage device includes a coated anode. The coated anode includes a metallic anode in contact with an electrically non-conductive star polymer coating. The star polymers in the star polymer coating include a core with at least 3 arms attached to the core. At least some of the arms of the star polymers have ionically conductive polar functional groups. The energy storage device further includes a cathode and an electrolyte in contact with both the cathode and the coated anode.
Opening claim text (preview).
What is claimed is: 1. An energy storage device, comprising: a coated anode comprising a metallic anode that includes at least one surface in contact with an electrically non-conductive star polymer coating including a nano-scale pattern on the at least one surface of the metallic anode, wherein the star polymers in the star polymer coating comprise a hydrophobic core with at least 3 arms attached to the core, and wherein the core comprises an ionically non-conductive core, and at least some of the arms of the star polymers comprise ionically conductive polar functional groups, wherein the hydrophobic core is disposed on at least one surface of the metallic anode, and the star polymer coating comprises ionically non-conductive nanodomains formed from the cores of star polymers within an ionically-conductive matrix formed from the arms of star polymers; a cathode; and an electrolyte in contact with both the cathode and the coated anode, wherein the star polymer coating is a single layer of star polymers, wherein the star polymer coating has a thickness between about 5 nm and about 20 nm. 2. The energy storage device of claim 1 , wherein the star polymer coating is self-assembled. 3. The energy storage device of claim 1 , wherein the cores of the star polymers comprise a hydrocarbon polymer selected from the group consisting of polystyrene, polyethylene, polypropylene, and mixtures and combinations thereof. 4. The energy storage device of claim 3 , wherein the hydrocarbon polymer is crosslinked. 5. The energy storage device of claim 1 , wherein the ionically conductive polar functional groups are selected from the group consisting of sulfonates, phosphonate, borate, and mixtures and combinations thereof. 6. The energy storage device of claim 1 , wherein the arms of the star polymer comprise a (meth)acryl backbone selected from the group consisting of polyethylene glycol methacrylate (PEGMA), dimethylaminoethyl methacrylate (DMAEMA), polymethacrylic acid (PMAA), precursors of the foregoing, and combinations thereof. 7. The energy storage device of claim 1 , wherein the ionically conductive arms of the star polymers comprise sulfonated polymers. 8. The energy storage device of claim 1 , wherein the anode comprises a metal selected from the group consisting of lithium, sodium, magnesium, and mixtures and combinations thereof. 9. The energy storage device of claim 1 , wherein the cathode comprises a material selected from the group consisting of oxygen, sulfur, metal oxides capable of metal-ion intercalation, and mixtures and combinations thereof. 10. The energy storage device of claim 1 , wherein the device further comprises a porous separator between the anode and the cathode.
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