Soft magnetic alloy, dust core, and magnetic device
US-2023125339-A1 · Apr 27, 2023 · US
US12062474B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12062474-B2 |
| Application number | US-202217968627-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 18, 2022 |
| Priority date | Oct 21, 2021 |
| Publication date | Aug 13, 2024 |
| Grant date | Aug 13, 2024 |
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A soft magnetic alloy powder includes a particle body and a surface layer. The particle body comprises a soft magnetic alloy including Fe and Co. The surface layer is located on a surface side of the particle body. The surface layer includes one or more local maximum points of Si concentration and one or more local maximum points of Co concentration. The surface layer satisfies DSi≤DCo, in which DSi is a distance from an interface between the particle body and the surface layer to a first Si local maximum point LSimax, and DCo is a distance from the interface to a first Co local maximum point LComax.
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What is claimed is: 1. A soft magnetic alloy powder comprising: a particle body comprising a soft magnetic alloy including Fe and Co; and a surface layer located on a surface side of the particle body, wherein the surface layer includes one or more local maximum points of Si concentration and one or more local maximum points of Co concentration, and D Si ≤D Co is satisfied, in which D Si is a distance from an interface between the particle body and the surface layer to a first Si local maximum point L Si max as a local maximum point located closest to a particle center among the one or more local maximum points of Si concentration, and D Co is a distance from the interface to a first Co local maximum point L Co max as a local maximum point located closest to the particle center among the one or more local maximum points of Co concentration. 2. The soft magnetic alloy powder according to claim 1 , wherein D Si <D Co is satisfied. 3. The soft magnetic alloy powder according to claim 1 , wherein the surface layer comprises an oxide phase. 4. The soft magnetic alloy powder according to claim 1 , wherein the surface layer comprises a Si oxide phase including a Si oxide, and the L Si max exists in the Si oxide phase. 5. The soft magnetic alloy powder according to claim 4 , wherein the surface layer comprises a Co oxide phase including a Co oxide, the L Co max exists in the Co oxide phase, and a part of the Co oxide phase overlaps with a part of a surface side of the Si oxide phase. 6. The soft magnetic alloy powder according to claim 4 , wherein the surface layer comprises a Co oxide phase including a Co oxide, the L Co max exists in the Co oxide phase, and the Co oxide phase is located closer to a surface side of the surface layer than the Si oxide phase. 7. A dust core comprising the soft magnetic alloy powder according to claim 1 . 8. A magnetic device comprising the soft magnetic alloy powder according to claim 1 .
based on cobalt · CPC title
characterised by the range of the alloying elements · CPC title
with iron as the major constituent · CPC title
based on Fe/Ni (H01F1/15325 takes precedence) · CPC title
based on Co (H01F1/15325 takes precedence) · CPC title
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