System for maintaining and controlling surgical tools

Patent metadata

Field	Value
Publication number	US-12062440-B2
Application number	US-202318323345-A
Country	US
Kind code	B2
Filing date	May 24, 2023
Priority date	Jan 4, 2022
Publication date	Aug 13, 2024
Grant date	Aug 13, 2024

Abstract

Methods, apparatuses, and systems for maintaining and controlling surgical tools are disclosed. For each surgical tool, a surgeon can give verbal commands which can result in feedback provided by a synthesized voice or the execution of an action as instructed by the verbal command. The tools are monitored during use to ensure the tools remain within their operating parameters. The system alerts the surgeon should the tools approach their operational limitations.

First claim

We claim:

1. A computer-implemented method comprising:
monitoring operational parameters of a surgical tool during a surgery;
generating, by a robotic surgery system, an alert responsive to determining that at least one operational parameter of the surgical tool is approaching a threshold,
wherein the surgery is being performed by the robotic surgery system according to a surgical plan;

outputting a notification of the alert indicating that the at least one operational parameter of the surgical tool is approaching the threshold;
receiving a command from at least one user for modifying the surgical plan;
in response to receiving the command, intraoperatively generating a modified surgical plan by:
determining one or more surgical steps to be performed based on at least one surgical goal of the surgery;
selecting a subset of surgical tools for performing the one or more surgical steps; and
determining a setting for the subset of surgical tools based on maintenance records of the subset of surgical tools for maintaining the operational parameters within the threshold; and

intraoperatively configuring the subset of surgical tools based on the determined setting by adjusting at least one value of the operational parameters according to the modified surgical plan.

2. The computer-implemented method of claim 1 , comprising:
monitoring usage of the surgical tool over multiple surgical procedures; and
generating an alert responsive to determining that the surgical tool is approaching an operational limit or an end of service life.

3. The computer-implemented method of claim 1 , comprising:
determining that the surgery is complete responsive to at least one of:
determining that a tool status of one of the subset of surgical tools indicates that the one of the subset of surgical tools is idle; or
determining that the subset of surgical tools has been removed from a patient's body based on images received from at least one imaging device of the robotic surgery system.

4. The computer-implemented method of claim 1 , comprising:
receiving a query from the user using a microphone, the query directed to the at least one operational parameter of the surgical tool; and
generating an audible response describing the threshold using at least one speaker.

5. The computer-implemented method of claim 1 , comprising:
querying a maintenance database storing a maintenance status associated with the subset of surgical tools to determine that at least one surgical tool of the subset of surgical tools requires maintenance; and
enabling maintenance to be performed on the at least one surgical tool to achieve the maintenance status using the operational parameters.

6. The computer-implemented method of claim 1 , comprising:
verbally notifying, by the robotic surgery system, the user of an expected adverse event based on operation of at least one of the subset of surgical tools;
receiving one or more verbal commands via a microphone; and
controlling operation of the at least one of the subset of surgical tools to modify operation of the at least one of the subset of surgical tools to avoid the expected adverse event.

7. The computer-implemented method of claim 1 , comprising:
analyzing scheduled surgical procedures to determine whether an inventory includes tools that will remain within operational limits if used in the scheduled surgical procedures; and
in response to determining that the inventory lacks tools that will remain within the operational limits, automatically ordering additional tools for enabling completion of the scheduled surgical procedures.

8. A system comprising:
one or more processors; and
one or more non-transitory, computer-readable storage media storing instructions that when executed by the one or more processors cause the one or more processors to perform operations comprising:
monitoring operational parameters of a surgical tool during a surgery;
generating an alert responsive to determining that at least one operational parameter of the surgical tool is approaching a threshold,
wherein the surgery is being performed by a robotic surgery system according to a surgical plan;

outputting a notification of the alert indicating that the at least one operational parameter of the surgical tool is approaching the threshold;
receiving a command from at least one user for modifying the surgical plan;
in response to receiving the command, intraoperatively generating a modified surgical plan by:
determining one or more surgical steps to be performed based on at least one surgical goal of the surgery;
selecting a subset of surgical tools for performing the one or more surgical steps; and
determining a setting for the subset of surgical tools based on maintenance records of the subset of surgical tools for maintaining the operational parameters within the threshold; and

intraoperatively configuring the subset of surgical tools based on determined setting by adjusting at least one value of the operational parameters according to the modified surgical plan.

9. The system of claim 8 , wherein the instructions cause the one or more processors to perform operations comprising:
monitoring usage of the surgical tool over multiple surgical procedures; and
generating an alert responsive to determining that the surgical tool is approaching an operational limit or an end of service life.

10. The system of claim 8 , wherein the instructions cause the one or more processors to perform operations comprising:
determining that the surgery is complete responsive to at least one of:
determining that a tool status of one of the subset of surgical tools indicates that the one of the subset of surgical tools is idle; or
determining that the subset of surgical tools has been removed from a patient's body based on images received from at least one imaging device of the robotic surgery system.

11. The system of claim 8 , wherein the instructions cause the one or more processors to perform operations comprising:
receiving a query from the user using a microphone, the query directed to the at least one operational parameter of the surgical tool; and
generating an audible response describing the threshold using at least one speaker.

12. The system of claim 8 , wherein the instructions cause the one or more processors to perform operations comprising:
querying a maintenance database storing a maintenance status associated with the subset of surgical tools to determine that at least one surgical tool of the subset of surgical tools requires maintenance; and
enabling maintenance to be performed on the at least one surgical tool to achieve the maintenance status using the operational parameters.

13. The system of claim 8 , wherein the instructions cause the one or more processors to perform operations comprising:
verbally notifying the user of an expected adverse event based on operation of at least one of the subset of surgical tools;
receiving one or more verbal commands via a microphone; and
controlling operation of the at least one of the subset of surgical tools to modify operation of the at least one of the subset of surgical tools to avoid the expected adverse event.

14. The system of claim 8 , wherein the instructions cause the one or more processors to perform operations comprising:
analyzing scheduled surgical procedures to determine whether an inventory includes tools that will remain within operational limits if used in the scheduled surgical procedures; and
in response to determining that the inventory lacks tools that will remain within the operational limits, automatically ordering addit

Assignees

• Ix Innovation Llc

Inventors

• Roh Jeffrey
• Esterberg Justin
• Cronin John
• Cronin Seth
• Baker Michael John

Classifications

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B34/20

  Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis · CPC title

• A61B2034/2074

  Interface software · CPC title

• A61B34/25

  User interfaces for surgical systems · CPC title

• G16H40/67

  for remote operation · CPC title